Vapor Phase Solder Reflow Jig for Chip Alignment Stability

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Solution Overview

Problem

In vapor phase soldering, the condensation of heat transfer fluid can cause the semiconductor chip to slip on the substrate, leading to misalignment and electrical disconnection.

Innovation Solution

A solder reflow apparatus is designed with a reflow chamber, a heater, a stage for the substrate, and a jig with a vacuum line and a slant surface to fix and align the semiconductor chip, preventing slip caused by the condensation liquid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If vapor phase soldering is used to mount semiconductor chips, then heat transfer efficiency is improved, but the condensation liquid causes chip misalignment

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidchip alignment precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent introduces a guide structure as an intermediary element between the condensation liquid and the semiconductor chip. This guide structure channels the condensation liquid along predetermined paths, preventing direct contact with the chip body that would cause misalignment, while still allowing the liquid to fulfill its lubrication function for smooth chip placement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guide structure provides localized control over condensation liquid distribution. By creating specific flow paths and contact regions, the liquid is directed only where needed for lubrication, rather than freely contacting the entire chip surface. This localized management maintains alignment precision while preserving the beneficial heat transfer and lubrication effects.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If condensation liquid is allowed to lubricate the chip, then sliding efficiency is improved, but chip misalignment occurs

Engineering Contradiction:
Improvesliding efficiencyVSAvoidchip alignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The guide structure serves as a mediator that enables controlled lubrication. It allows the condensation liquid to reach the sliding interface between the chip and substrate, maintaining ease of placement, while simultaneously constraining the liquid to predetermined paths that prevent unwanted lateral forces causing misalignment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guide structure is pre-configured with specific flow paths and contact regions before the soldering process begins. This preliminary arrangement ensures that when condensation liquid forms, it automatically follows the predetermined safe paths, preventing misalignment before it can occur during the chip placement operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively prevents the slip of semiconductor chips during soldering, ensuring accurate alignment and electrical connection by using the jig's vacuum and slant surface to manage the condensation liquid.

Implementation Method 1

the heat transfer fluid may be condensed to form a liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

a heated heat transfer fluid may transfer heat to a solder for mounting an electronic part

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

including a vacuum line for fixing the semiconductor chip by using a vacuum

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS12334468B2Solder reflow apparatus
Publication Date: 2025.06.17 SAMSUNG ELECTRONICS CO LTD
  • US12334468B2 patent drawing
  • US12334468B2 patent drawing
  • US12334468B2 patent drawing

AI summary

A solder reflow apparatus includes: a reflow chamber configured to receive a heat transfer fluid, wherein the heat transfer fluid transfers heat to a solder for mounting an electronic part on a substrate; a heater configured to heat the heat transfer fluid in the reflow chamber; a stage arranged in the reflow chamber to support the substrate; and a jig disposed on the electronic part and fixing the electronic part.