Soldered Fastener Structure Assembly for Rapid Plate Joining
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Solution Overview
Problem
Existing methods for assembling fastener structures on plate bodies are not rapid, leading to difficulties in quickly combining and separating plate bodies.
Innovation Solution
A fastener structure comprising a body portion with a solderable layer and a fastening body that combines movably, allowing for rapid assembly by soldering to a plate body using a tool or assisting pickup unit, with various configurations such as threads, protrusions, and elastic elements for secure attachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If screws are used to fasten two plate bodies, then the plate bodies are firmly combined and not easy to separate, but the assembly process is slow and not rapid
Solution Approach 1:
The patent replaces the traditional mechanical screw fastening system with a soldering-based attachment system. The fastener structure includes a body portion with a solderable layer that is soldered directly to the plate body, eliminating the need for threaded fasteners and mechanical screw operations. This substitution of mechanical fastening with thermal bonding achieves both rapid assembly and firm attachment.
Solution Approach 2:
The fastener structure is divided into distinct functional components: a body portion with a solderable layer for attachment to the plate body, and a fastening body with a head and fastening portion for the actual fastening function. This segmentation allows each component to be optimized for its specific function and enables rapid assembly through selective soldering of only the body portion.
2Reliability
If traditional fastening methods are used, then secure attachment is achieved, but the assembly process cannot be completed rapidly
Solution Approach 1:
The fastener structure is pre-configured with the body portion and fastening body already assembled or pre-positioned. The solderable layer is prepared in advance on the body portion, allowing for rapid placement and soldering during the assembly process. This preliminary preparation eliminates the need for complex assembly operations during actual fastening, significantly reducing assembly time while maintaining secure attachment.
3Productivity
If a solderable layer is added to the body portion, then rapid assembly through soldering is enabled, but the device complexity increases
Solution Approach 1:
The solderable layer is integrated directly into the body portion of the fastener structure, merging the attachment function with the structural component. This integration eliminates the need for separate attachment mechanisms or additional components, achieving rapid assembly through soldering without significantly increasing overall device complexity. The fastening body with movable combination further simplifies the structure by providing automatic engagement.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables rapid and secure assembly of fastener structures on plate bodies, facilitating efficient combination and separation while ensuring firm attachment through soldering and adjustable components.
Implementation Method 1
The body portion has a solderable layer, and the solderable layer is used to be soldered to a plate body
Data Source
AI summary
A method of assembling a fastener structure on a plate body is introduced. The fastener structure includes a body portion and a fastening body. The body portion has a solderable layer, and the solderable layer is soldered to a plate body. The fastening body combines movably with the body portion. The fastening body has a head and a fastening portion. The body portion or the fastening body is provided on the plate body for soldering after it is picked up by a tool so that the body portion can combine with the plate body. Also, the body portion or the fastening body combines with an assisting pickup unit, and the fastener structure is provided on the plate body for soldering after it is picked up by a tool through the assisting pickup unit so that the body portion can combine with the plate body.