Solenoid Assembly Electronic Switch Starter Motor Pinion Protection
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Solution Overview
Problem
Conventional starter motor solenoid assemblies face challenges in preventing pinion damage and enabling quick engine restarts, especially when the engine is rotating in the negative direction, which degrades the usability of idle stop apparatuses.
Innovation Solution
A new solenoid assembly with an electronic switch is designed, incorporating a motor, output shaft, pinion movable body, pinion-pushing solenoid, motor current-supply switch, and shock-absorbing device, utilizing three MOSFETs and six resistors to enhance idle stop apparatus usability and allow engine restarts during oscillating periods.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional solenoid assembly with mechanical switch is used, then the structure is simple and easy to manufacture, but the pinion may be damaged and quick engine restarts are not enabled, especially when the engine is rotating in the negative direction
Solution Approach 1:
The patent replaces the conventional mechanical switch with an electronic switch (MOSFET) that can independently control motor current. This electronic control system allows for precise timing and sequencing of pinion engagement and motor activation, preventing pinion damage by ensuring proper synchronization while enabling quick restarts even during negative engine rotation. The electronic switch provides more reliable control compared to mechanical contacts, resolving the contradiction between reliability improvement and structural complexity.
2Productivity
If the solenoid assembly uses a mechanical switch for motor control, then the device complexity is low, but the engine cannot be quickly restarted during oscillating periods when the engine is rotating in the negative direction
Solution Approach 1:
The patent segments the control functions by separating the pinion engagement control (solenoid) from the motor current control (electronic switch). This segmentation allows independent optimization of each function - the solenoid handles mechanical pinion engagement while the electronic MOSFET switch handles motor current timing. This independent control enables quick engine restarts during oscillating periods by precisely controlling when motor current is supplied, without being constrained by mechanical switch limitations.
3Reliability
If an electronic switch with MOSFETs and resistors is implemented, then the start-in-drive performance is improved and pinion damage is prevented, but the manufacturing complexity and cost increase
Solution Approach 1:
The electronic switch assembly serves multiple functions: it controls motor current timing, prevents pinion damage through synchronized control, enables quick restarts during negative rotation, and provides protective functionality. By consolidating these multiple functions into a single electronic control module rather than requiring separate mechanical mechanisms for each function, the patent improves reliability and performance while managing manufacturing complexity through functional integration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively prevents pinion damage and enables quick engine restarts, even when the engine is rotating in the negative direction, thereby improving start-in-drive performance and extending the life of the starter motor.
Implementation Method 1
an exciting coil 14 wound on the coil bobbin 13... When the key switch of the vehicle is turned on, the exciting coil 14 of the electro-magnetic switch 6 is energized so that the plunger 7 is moved towards the iron core 12
Implementation Method 2
a cylindrically coiled spring, namely, a compression spring 22 is interposed between the holder 21 and the flange of connecting rod 8... the compression spring 22 is compressed, so that the pinion is pushed against the engine ring gear
Data Source
AI summary
A starter for starting an engine in a vehicle, which includes a motor and an output shaft that rotates by receiving torque from the motor. The starter also includes a pinion movable body that includes a pinion for transmitting the torque of the motor to a ring gear of the engine. The pinion movable body is provided on an outer circumference of the output shaft integrally with the pinion in a manner allowing movement along an axial direction. The solenoid assembly consist of two divisions, one for to pull up the drive in the solenoid and the other to activate the starter motor by energizing the electronic circuit.


