Motorized Circuit Breaker Charge Device with Solenoid Frame

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need for a remotely operable, battery-powered motorized charge, close, and trip device that can magnetically secure to metal around insulated case circuit breakers, allowing for safe operation from a distance without being attached to a wall outlet, and can be used with various switch gear housings.

Innovation Solution

A portable, motorized device with solenoids mounted on a frame, powered by a battery and controlled remotely, which can charge, close, or trip circuit breakers using extendable magnets and a gear assembly, allowing operation from a safe distance and compatibility with multiple circuit breaker styles without the need for individual devices per breaker.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a remotely operable, battery-powered motorized charge, close, and trip device is used, then operator safety is improved by keeping the operator away from arc flashes, but device complexity increases due to the need for remote control mechanisms and battery power supply

Engineering Contradiction:
Improveoperator safetyVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical operation with an automated motorized system that can be controlled remotely. The motorized charge, close, and trip device eliminates the need for operators to physically interact with circuit breakers in hazardous environments, substituting mechanical hand-operated mechanisms with electrically actuated ones that can be controlled from a safe distance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a remote control system as an intermediary between the operator and the circuit breaker. This intermediary allows the operator to control the charge, close, and trip functions without direct physical contact, using remote switches or control panels that transmit commands through cables or wireless communication to the motorized device at the circuit breaker location.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a portable battery-powered device is used instead of wall outlet powered device, then adaptability to various switch gear housings is improved, but use of energy increases due to battery power requirements

Engineering Contradiction:
Improveadaptability to various switch gear housingsVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent designs a universal motorized charge, close, and trip device that can be adapted to multiple types of circuit breakers and switch gear housings. The device incorporates adjustable mounting mechanisms and interchangeable components that allow it to work with different breaker sizes and configurations, eliminating the need for dedicated devices for each specific housing type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates a standardized motorized device design that can be replicated and adapted across different applications. By establishing a modular platform with configurable components, the same basic device can serve multiple circuit breaker types through minor adjustments or accessory attachments, reducing the need for custom-designed devices for each housing variation.

Inventive Principle:
Principle #26Copying

3Device complexity

If solenoids are mounted on the frame instead of motor, then device simplicity is improved, but force generation capability decreases

Engineering Contradiction:
Improvedevice simplicityVSAvoidforce generation capability
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The patent divides the actuation system into separate solenoid components, each responsible for specific functions (charge, close, trip). Rather than using a single motor to perform all operations, individual solenoids are mounted on the frame to actuate specific mechanisms, simplifying the overall control system while maintaining adequate force for each discrete function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses solenoids that generate sufficient force for their specific intended purposes without requiring the continuous high torque output of a motor. Each solenoid is sized and specified to provide the minimum necessary force for its particular function, allowing for a simpler, more efficient system that avoids the complexity of motor control while achieving adequate force generation for charge, close, and trip operations.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe operation by keeping the operator away from arc flashes, reduces the need for expensive protective equipment, lowers maintenance costs, and reduces liability by minimizing exposure time in hazardous areas, while being lightweight and versatile for use with different circuit breakers.

Implementation Method 1

at least one solenoid mounted on a frame or on a motor

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

can magnetically secure to metal around insulated case circuit breakers

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS8294304B1Charge device with solenoid on frame
Publication Date: 2012.10.23 CBS ARCSAFE INC
  • US8294304B1 patent drawing
  • US8294304B1 patent drawing
  • US8294304B1 patent drawing

AI summary

A charge, close, trip device with a solenoid on a frame or a motor. The frame can include supports, beams, and handles. The motor can be mounted on a mount with a bracket that can be attached to the frame. A solenoid can be mounted on a bracket that can be mounted to the frame. The solenoid can have a plunger for engaging buttons on equipment. A gear assembly can be in a gear box attached to the motor mount bracket. The gear assembly can have a collar that can connect to a shaft. The shaft can include a key in a shaft key way. The gear box can include a gear box key way and a shaft housing for engaging the shaft. The motor can be connected to the gear box. Magnet housings can be connected to the frame with extendable magnets disposed inside.