Motorized Circuit Breaker Charge Device with Solenoid Frame
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Solution Overview
Problem
There is a need for a remotely operable, battery-powered motorized charge, close, and trip device that can magnetically secure to metal around insulated case circuit breakers, allowing for safe operation from a distance without being attached to a wall outlet, and can be used with various switch gear housings.
Innovation Solution
A portable, motorized device with solenoids mounted on a frame, powered by a battery and controlled remotely, which can charge, close, or trip circuit breakers using extendable magnets and a gear assembly, allowing operation from a safe distance and compatibility with multiple circuit breaker styles without the need for individual devices per breaker.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If a remotely operable, battery-powered motorized charge, close, and trip device is used, then operator safety is improved by keeping the operator away from arc flashes, but device complexity increases due to the need for remote control mechanisms and battery power supply
Solution Approach 1:
The patent replaces manual mechanical operation with an automated motorized system that can be controlled remotely. The motorized charge, close, and trip device eliminates the need for operators to physically interact with circuit breakers in hazardous environments, substituting mechanical hand-operated mechanisms with electrically actuated ones that can be controlled from a safe distance.
Solution Approach 2:
The patent introduces a remote control system as an intermediary between the operator and the circuit breaker. This intermediary allows the operator to control the charge, close, and trip functions without direct physical contact, using remote switches or control panels that transmit commands through cables or wireless communication to the motorized device at the circuit breaker location.
2Adaptability or versatility
If a portable battery-powered device is used instead of wall outlet powered device, then adaptability to various switch gear housings is improved, but use of energy increases due to battery power requirements
Solution Approach 1:
The patent designs a universal motorized charge, close, and trip device that can be adapted to multiple types of circuit breakers and switch gear housings. The device incorporates adjustable mounting mechanisms and interchangeable components that allow it to work with different breaker sizes and configurations, eliminating the need for dedicated devices for each specific housing type.
Solution Approach 2:
The patent creates a standardized motorized device design that can be replicated and adapted across different applications. By establishing a modular platform with configurable components, the same basic device can serve multiple circuit breaker types through minor adjustments or accessory attachments, reducing the need for custom-designed devices for each housing variation.
3Device complexity
If solenoids are mounted on the frame instead of motor, then device simplicity is improved, but force generation capability decreases
Solution Approach 1:
The patent divides the actuation system into separate solenoid components, each responsible for specific functions (charge, close, trip). Rather than using a single motor to perform all operations, individual solenoids are mounted on the frame to actuate specific mechanisms, simplifying the overall control system while maintaining adequate force for each discrete function.
Solution Approach 2:
The patent uses solenoids that generate sufficient force for their specific intended purposes without requiring the continuous high torque output of a motor. Each solenoid is sized and specified to provide the minimum necessary force for its particular function, allowing for a simpler, more efficient system that avoids the complexity of motor control while achieving adequate force generation for charge, close, and trip operations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables safe operation by keeping the operator away from arc flashes, reduces the need for expensive protective equipment, lowers maintenance costs, and reduces liability by minimizing exposure time in hazardous areas, while being lightweight and versatile for use with different circuit breakers.
Implementation Method 1
at least one solenoid mounted on a frame or on a motor
Implementation Method 2
can magnetically secure to metal around insulated case circuit breakers
Data Source
AI summary
A charge, close, trip device with a solenoid on a frame or a motor. The frame can include supports, beams, and handles. The motor can be mounted on a mount with a bracket that can be attached to the frame. A solenoid can be mounted on a bracket that can be mounted to the frame. The solenoid can have a plunger for engaging buttons on equipment. A gear assembly can be in a gear box attached to the motor mount bracket. The gear assembly can have a collar that can connect to a shaft. The shaft can include a key in a shaft key way. The gear box can include a gear box key way and a shaft housing for engaging the shaft. The motor can be connected to the gear box. Magnet housings can be connected to the frame with extendable magnets disposed inside.


