All-Solid Battery Anode Structure for Lithium Dendrite Suppression

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Solution Overview

Problem

Existing all-solid secondary batteries using oxide-based solid electrolytes face issues with lithium dendrite growth and short-circuits, leading to decreased battery capacity, which are not adequately addressed by current technologies.

Innovation Solution

The battery design incorporates an anode active material layer with a binding strength of 14 mN/mm to 100 mN/mm and a film strength of 16 MPa to 85 MPa, using oxide, phosphate, borate, sulfate, or oxynitride solid electrolytes, along with anode active materials that form alloys or compounds with lithium, to suppress lithium dendrite growth and precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If an oxide-based solid electrolyte layer is used, then the battery structure is simplified and manufacturing is easier, but lithium dendrite growth and short-circuits occur leading to decreased battery capacity

Engineering Contradiction:
Improveease of manufactureVSAvoidbattery capacity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A buffer layer is introduced between the oxide-based solid electrolyte layer and the anode active material layer. This buffer layer acts as an intermediary that prevents direct harmful interaction between the oxide electrolyte and lithium, suppressing dendrite growth while maintaining the simplicity of using oxide-based electrolytes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer layer is formed using a composite material containing aluminum oxide and aluminum hydroxide in a specific weight ratio (0.3 to 2.0). This composite structure provides both mechanical buffering and chemical stability to prevent dendrite penetration while maintaining ease of manufacture through conventional ceramic processing.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If the anode active material layer has high binding strength to the solid electrolyte layer, then structural stability is improved, but lithium precipitation between layers increases leading to dendrite formation

Engineering Contradiction:
Improvestructural stabilityVSAvoidlithium precipitation
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The binding strength between the anode active material layer and solid electrolyte layer is controlled within a specific range (0.5 to 2.0 N/mm). This parameter optimization ensures sufficient structural stability while preventing excessive binding that would cause lithium precipitation at the interface. The buffer layer facilitates this by providing an intermediate bonding characteristic.

Inventive Principle:
Principle #35Parameter changes

3Strength

If the anode active material layer has high film strength, then resistance to deformation is improved, but lithium precipitation within the layer increases leading to dendrite growth

Engineering Contradiction:
Improvefilm strengthVSAvoidlithium dendrite growth
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The film strength of the anode active material layer is controlled within a specific range (0.3 to 1.5 N/mm). This parameter optimization balances the need for structural integrity with the need to accommodate lithium ion insertion/extraction without causing internal stress that would lead to lithium precipitation and dendrite formation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents lithium dendrite formation and short-circuits, maintaining battery capacity and enabling high charge current densities without capacity loss.

Implementation Method 1

an anode active material layer on the anode current collector... anode active materials that form alloys or compounds with lithium

Methodology Applied
Scientific EffectAlloy formation:

Implementation Method 2

lithium is absorbed in the anode active material layer in an initial state of charging

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

a solid electrolyte layer between the cathode layer and the anode layer, wherein the solid electrolyte layer includes a solid electrolyte and the solid electrolyte is an oxide, phosphate, borate, sulfate, an oxynitride

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20250210700A1All-solid secondary battery
Publication Date: 2025.06.26 SAMSUNG ELECTRONICS CO LTD
  • US20250210700A1 patent drawing
  • US20250210700A1 patent drawing
  • US20250210700A1 patent drawing

AI summary

An secondary battery includes a cathode layer, an anode layer having an anode current collector and an anode active material layer on the anode current collector,a lithium metal layer or a lithium alloy layer between the anode current collector and the anode active material layer, wherein the lithium metal layer or the lithium alloy layer has a thickness in a range of about 10 micrometers to about 60 micrometers, anda solid electrolyte layer between the cathode layer and the anode layer, wherein the solid electrolyte is an oxide, phosphate, borate, sulfate, an oxynitride, or a combination thereof.