All-Solid-State Battery Binder Layout for Adhesion and Cycle Retention

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Solution Overview

Problem

All-solid-state batteries with silicon-based negative electrode active materials face challenges such as cracks in the negative electrode layer and separation from the current collector, leading to reversible capacity loss due to low adhesive strength and increased resistance.

Innovation Solution

The battery design incorporates a negative electrode layer with a first layer having a high binder content and a second layer with a low binder content, both featuring nonpolar main chains and polar functional groups, to enhance adhesive strength and reduce resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a nonpolar binder is used to be compatible with sulfide-based solid electrolytes, then compatibility is improved, but adhesive strength deteriorates

Engineering Contradiction:
Improvecompatibility with sulfide-based solid electrolyteVSAvoidadhesive strength between negative electrode layer and current collector
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The binder is designed as a composite material combining a nonpolar main chain (for compatibility with sulfide-based solid electrolytes) and polar functional groups (for enhanced adhesive strength). This composite structure allows the binder to simultaneously achieve compatibility with the solid electrolyte and strong adhesion to the current collector, resolving the technical contradiction between these two requirements.

Inventive Principle:
Principle #40Composite materials

2Strength

If the amount of binder is increased to improve adhesive strength, then adhesive strength is improved, but resistance increases

Engineering Contradiction:
Improveadhesive strength between negative electrode layer and current collectorVSAvoidresistance in negative electrode layer
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical parameter of the binder by introducing polar functional groups to the nonpolar main chain. This parameter change enables the binder to achieve high adhesive strength at lower concentrations, thereby reducing the harmful effect of resistance in the negative electrode layer while still maintaining sufficient adhesion.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If silicon-based negative electrode active materials are used to increase charge capacity, then charge capacity is improved, but cycle characteristics deteriorate

Engineering Contradiction:
Improvecharge capacityVSAvoidcycle characteristics and capacity retention rate
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention applies local quality by creating a negative electrode layer with spatially varying binder content - a first layer with high binder content for strong adhesion to the current collector, and a second layer with lower binder content for reduced resistance. This local differentiation in binder distribution helps maintain the structural integrity of silicon-based materials during cycling, thereby improving cycle characteristics while preserving high charge capacity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves high adhesive strength between the negative electrode layer and the current collector, while minimizing resistance, thereby improving the cycle characteristics and capacity retention rate of the all-solid-state batteries.

Implementation Method 1

Each of the first binder and the second binder has a nonpolar main chain and a polar functional group bound to the nonpolar main chain... achieves high adhesive strength between the negative electrode layer and the current collector

Methodology Applied
Scientific EffectPolar bonding: Chemical Bonding

Data Source

PatentUS20250192178A1All-solid-state battery containing a binder having a polar functional group
Publication Date: 2025.06.12 HYUNDAI MOTOR CO LTD
  • US20250192178A1 patent drawing
  • US20250192178A1 patent drawing
  • US20250192178A1 patent drawing

AI summary

An all-solid-state battery includes a negative electrode current collector, a negative electrode layer disposed on the negative electrode current collector, a solid electrolyte layer disposed on the negative electrode layer, a positive electrode layer disposed on the solid electrolyte layer, a positive electrode current collector disposed on the positive electrode layer, and a binder having a polar functional group.