Solid Buffer Materials for Flow Battery Electrolyte Stability

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Solution Overview

Problem

Flow batteries face challenges with low energy storage performance and poor cycle life due to the limited solubility of iron hexacyanide complexes in aqueous solutions, which affects their energy density and stability, especially under alkaline conditions.

Innovation Solution

Incorporating a solid buffer material in excess of its saturation concentration in the electrolyte solution to enhance the solubility of iron hexacyanide complexes, while maintaining stability and preventing precipitation, by using lithium salts or other sparingly soluble materials that do not significantly impact the ionic strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the concentration of iron hexacyanide complex in the electrolyte solution is increased to improve energy density, then the energy storage performance is improved, but the risk of unwanted precipitation increases

Engineering Contradiction:
Improveconcentration of iron hexacyanide complexVSAvoidrisk of precipitation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the pH parameter of the electrolyte solution to alkaline conditions (pH 9-14) to increase the solubility of iron hexacyanide complexes. This parameter change allows the system to maintain high concentrations of the active material without precipitation, resolving the contradiction between energy density and reliability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a buffer is added to the electrolyte solution to maintain pH stability, then the pH stability is improved, but the solubility of iron hexacyanide complex decreases due to common ion effect

Engineering Contradiction:
ImprovepH stabilityVSAvoidsolubility of iron hexacyanide complex
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent specifies using buffers with pKa values in the range of 8-14 and maintains the pH in the range of 9-14, which optimizes the balance between buffering capacity and iron hexacyanide solubility. This parameter optimization allows the system to maintain both pH stability and high solubility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite buffer systems combining weak acids and their conjugate bases (e.g., carbonate/bicarbonate, phosphate/dihydrogen phosphate) to achieve effective buffering while minimizing the common ion effect on iron hexacyanide solubility.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If divalent counterions (e.g., calcium) are used to improve solubility of iron hexacyanide complex, then the solubility is improved, but the membrane performance deteriorates due to fouling

Engineering Contradiction:
Improvesolubility of iron hexacyanide complexVSAvoidmembrane performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the counterion selection from divalent ions (Ca2+) to monovalent ions (Na+, K+, Li+) combined with alkaline pH conditions. This parameter change achieves high solubility through pH control rather than counterion charge, avoiding membrane fouling while maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If the electrolyte solution is maintained near saturation concentration to maximize energy density, then the energy storage performance is improved, but the cycle life decreases due to precipitation and occlusion

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The patent maintains the electrolyte pH in the alkaline range (9-14) throughout cycling, which keeps iron hexacyanide complexes in a highly soluble state. This parameter control prevents precipitation during charge-discharge cycles, extending cycle life while maintaining high energy density.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maintains high energy density and stability of iron hexacyanide complexes, even in buffered solutions, by minimizing the common ion effect and preventing unwanted precipitation, thus improving the overall performance of flow batteries.

Implementation Method 1

While buffers can indeed help resist unwanted pH changes in an electrolyte solution

Methodology Applied
Scientific EffectBuffering:

Implementation Method 2

these complexes exhibit facile electrode kinetics and reversible electrochemical behavior at redox potentials near the oxidative thermodynamic stability limit of aqueous solutions

Methodology Applied
Scientific EffectOxidation-reduction: Redox Reactions

Implementation Method 3

these complexes unfortunately exhibit relatively limited solubility in aqueous solutions, thereby leading to low energy densities

Methodology Applied
Scientific EffectSolubility: Solvation

Data Source

PatentUS9899696B2Solid buffer materials for electrolyte solutions and flow batteries utilizing same
Publication Date: 2018.02.20 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • US9899696B2 patent drawing
  • US9899696B2 patent drawing
  • US9899696B2 patent drawing

AI summary

Electrolyte solutions for flow batteries and other electrochemical systems can contain a dissolved iron hexacyanide complex as an active material. Alkaline buffering can be desirable in such electrolyte solutions to promote stability of the active material. However, the buffer material can undesirably decrease solubility of the iron hexacyanide complex to unacceptable levels in some instances. Compositions with increased concentrations of iron hexacyanide can include an aqueous solution containing a dissolved iron hexacyanide complex, and a solid buffer material in contact with the aqueous solution. The solid buffer material is present at an amount greater than that needed to produce a saturation concentration of the solid buffer material in the aqueous solution. Flow batteries and other electrochemical systems can contain the compositions as an electrolyte solution. Electrolyte solutions containing active materials other than an iron hexacyanide complex can also be stabilized by using an appropriate solid buffer material.