Solid Catalyst Composition for Organic Waste Treatment

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Solution Overview

Problem

Conventional microbial composting methods for organic waste treatment are inefficient, requiring large spaces, long times, and result in pollution issues, while liquid catalysts are inconvenient to store and prone to contamination.

Innovation Solution

A solid catalyst composition comprising a catalyst liquid, an inorganic mineral carrier, a biochar carrier, and an organic carrier, with specific weight ratios, that accelerates organic matter maturation and is easier to preserve and use, comprising hydrolases, oxidoreductases, and other enzymes immobilized on amorphous and crystalline minerals and biochar, with controlled moisture content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If liquid catalyst is used for organic waste treatment, then catalytic efficiency is improved, but storage convenience deteriorates and contamination risk increases

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoidstorage convenience
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent changes the physical state of the catalyst from liquid to solid by immobilizing enzymes on carrier particles. This parameter change maintains catalytic activity while dramatically improving storage stability and preventing contamination, directly resolving the contradiction between catalytic efficiency and storage convenience

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system consisting of enzyme catalysts immobilized on porous carrier particles (such as silica gel, alumina, or activated carbon). This composite structure combines the high catalytic efficiency of liquid enzymes with the storage stability and ease of handling of solid materials, simultaneously addressing both requirements

Inventive Principle:
Principle #40Composite materials

2Productivity

If microbial composting method is used, then organic waste decomposition is achieved, but treatment time is extended and space requirement increases

Engineering Contradiction:
Improvedecomposition rateVSAvoidcomposting time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the slow biological microbial decomposition process with a chemical catalysis process using immobilized enzymes. This substitution accelerates the decomposition reaction dramatically, reducing composting time from months to days or hours while maintaining effective organic waste treatment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the reaction mechanism from biological degradation to enzyme-catalyzed decomposition. This parameter change in the treatment mechanism fundamentally speeds up the decomposition rate, resolving the time loss issue while achieving complete organic matter breakdown

Inventive Principle:
Principle #35Parameter changes

3Productivity

If traditional composting is used, then organic fertilizer is produced, but pollution emissions increase

Engineering Contradiction:
Improvefertilizer productionVSAvoidpollution emissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the uncontrolled microbial composting process with a controlled enzyme catalysis system. This substitution eliminates the harmful byproducts (methane, ammonia, odors) associated with traditional composting while maintaining efficient organic matter conversion to fertilizer, thus reducing pollution emissions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solid catalyst composition accelerates organic fertilizer production, reduces pollution, and extends preservation time, enabling faster and more efficient production of high-quality organic fertilizers compared to traditional composting methods.

Implementation Method 1

a catalyst liquid; wherein a weight ratio of the catalyst liquid to a sum of the inorganic mineral carrier, the biochar carrier and the organic carrier is 1:10 to 55

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

an inorganic mineral carrier; a biochar carrier; and an organic carrier

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240001355A1Solid catalyst composition for organic waste treatment, manufacturing method thereof and use thereof
Publication Date: 2024.01.04 TETANTI AGRIBIOTECH INC
  • US20240001355A1 patent drawing
  • US20240001355A1 patent drawing
  • US20240001355A1 patent drawing

AI summary

The present disclosure provides a solid catalyst composition for organic waste treatment, manufacturing method thereof and use thereof. With the solid catalyst composition comprising a catalyst liquid, an inorganic mineral carrier, a biochar carrier and an organic carrier, the maturing efficiency of the organics can be improved, and a high-quality organic fertilizer can be obtained.