Solid Lithium-Ion Cathode Interface Layer for Low Impedance

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Solution Overview

Problem

Traditional lithium-ion batteries using organic electrolytes face issues such as large volume, explosion risk, and leakage, while solid lithium-ion batteries with garnet-type solid electrolytes suffer from poor wettability and high interface impedance due to lithium dendrite growth, leading to short-circuiting and polarization.

Innovation Solution

A solid lithium-ion battery design incorporating a cathode with an alloy and an artificial solid electrolyte interphase layer formed by coating lithium metal chloride on the solid electrolyte, followed by an alloying process to enhance wettability and prevent dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If garnet-type solid electrolyte is used to replace organic electrolyte, then safety and volume are improved, but interface impedance increases due to poor wettability with lithium metal

Engineering Contradiction:
ImprovesafetyVSAvoidinterface impedance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An artificial solid electrolyte interphase (SEI) layer is introduced as an intermediary between the garnet-type solid electrolyte and lithium metal cathode. This intermediate layer improves wettability and reduces interface impedance while maintaining the safety benefits of solid electrolytes. The SEI layer acts as a mediator that facilitates better contact and ion transport between the electrolyte and electrode.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cathode is designed as a composite structure containing lithium metal, alloy materials, and the artificial SEI layer. This composite approach combines multiple materials with complementary properties: lithium metal for high capacity, alloy for structural stability, and SEI layer for improved interface wettability. The composite structure resolves the contradiction by integrating materials that collectively achieve both low interface impedance and high safety.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If garnet-type solid electrolyte is used, then energy density is improved, but lithium dendrites grow at grain boundaries causing short-circuiting

Engineering Contradiction:
Improveenergy densityVSAvoidlithium dendrite growth
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The artificial SEI layer serves as a protective intermediary that prevents direct contact between lithium ions and the grain boundaries of the garnet-type solid electrolyte. This intermediate barrier blocks the propagation pathways for dendrite growth while still allowing efficient ion transport, thus preventing short-circuiting while maintaining high energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The alloy component in the cathode structure provides beforehand cushioning against dendrite formation. The alloy structure creates a more uniform lithium deposition morphology and reduces stress concentration at grain boundaries, preventing the conditions that lead to dendrite initiation and growth before they can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Object-affected harmful factors

If artificial SEI layer is added to improve wettability, then interface impedance is reduced, but device complexity increases

Engineering Contradiction:
Improveinterface impedanceVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The manufacturing process merges the formation of the artificial SEI layer with the existing cathode fabrication steps. The SEI layer is formed in-situ during the cathode assembly process, combining multiple functions (wettability improvement, dendrite prevention, and electrode formation) into a single integrated step, thereby minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The artificial SEI layer is designed to form self-assembled structures that automatically optimize their configuration during the manufacturing process. The layer forms through self-organization mechanisms, reducing the need for complex external control systems and simplifying the overall device architecture while still achieving the desired interface improvement.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved wettability reduces interface impedance and prevents lithium dendrite growth, enhancing the stability and performance of the solid lithium-ion battery.

Implementation Method 1

drying the metal-ion chloride solvent coated on the solid electrolyte to obtain metal-ion chloride

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

performing an alloying process on the metal-ion chloride and the lithium metal to form an interface layer having an alloy and an artificial solid electrolyte interphase layer

Methodology Applied
Scientific EffectAlloying:

Data Source

PatentUS20250233200A1Solid lithium-ion battery and method for manufacturing a cathode thereof
Publication Date: 2025.07.17 PHOENIX BATTERY CORPORATION
  • US20250233200A1 patent drawing
  • US20250233200A1 patent drawing
  • US20250233200A1 patent drawing

AI summary

A solid lithium-ion battery includes a solid electrolyte and a cathode. The cathode, formed on the surface of the solid electrolyte, includes lithium-metal chloride. The cathode has an alloy and an artificial solid electrolyte interphase layer. Thus, an interface between the solid electrolyte and the cathode has better wettability.