Solid Electrolyte Dendrite Inhibition via Additive Optimization

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Solution Overview

Problem

Lithium metal batteries face challenges with uncontrollable lithium dendrite growth and low coulombic efficiency, leading to safety hazards and reduced cycle life, which existing solid electrolytes have not adequately addressed.

Innovation Solution

A solid electrolyte composed of a polymer matrix, lithium salt, nitrile compound, and an additive ingredient, such as poly(2-vinyl-1,3-dioxolane) or its copolymer, is developed, inhibiting lithium dendrite growth and enhancing mechanical strength and cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional nonaqueous liquid electrolyte is used, then the battery can operate, but inflammability and safety hazards occur

Engineering Contradiction:
ImprovesafetyVSAvoidinflammability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions the electrolyte from liquid phase to gel/solid phase by incorporating polymer materials. This phase transition eliminates the inflammability associated with liquid electrolytes while maintaining ionic conductivity, directly resolving the safety and inflammability contradiction

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent creates a composite gel electrolyte system combining polymer matrix (such as polyacrylonitrile, carboxymethyl cellulose, or starch) with lithium salt and nitrile compound. This composite structure provides both the safety benefits of solid/gel phase and the ionic conductivity needed for battery operation

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid electrolyte is used to inhibit lithium dendrite, then safety improves, but mechanical strength may decrease with excessive additive

Engineering Contradiction:
Improveinhibitory effect on lithium dendriteVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent optimizes the concentration parameter of the additive ingredient (polymer or copolymer from Formula 1 or 2) within a specific range (20 to 100 parts by mass per 100 parts by mass of polymer matrix). This parameter optimization ensures sufficient dendrite inhibition while maintaining adequate mechanical strength, resolving the contradiction between protective function and structural integrity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces localized functional regions by incorporating specific polymers or copolymers (such as poly(2-vinyl-1,3-dioxolane) or its copolymers) into the electrolyte matrix. These localized regions provide dendrite inhibition functionality without compromising the overall mechanical structure of the electrolyte

Inventive Principle:
Principle #3Local quality

3Reliability

If gel/solid polymer electrolyte utilizing cationic polymerization of DOL is used, then lithium dendrite formation is inhibited, but cycle performance needs improvement

Engineering Contradiction:
Improveinhibition of lithium dendrite formationVSAvoidcycle life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent creates a multi-component composite electrolyte system combining polymer matrix, lithium salt, nitrile compound, and specific additive ingredients. This composite structure synergistically improves both dendrite inhibition and cycle life, overcoming the limitations of simpler DOL-based gel electrolytes

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent specifies precise compositional parameters including the type of lithium salt (such as LiPF6, LiBF4, LiClO4), the nitrile compound (such as acetonitrile, propionitrile), and the additive ingredient (specific polymers or copolymers with defined molecular weights). These parameter specifications optimize the electrolyte for long-term cyclic stability while maintaining dendrite suppression

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solid electrolyte effectively inhibits lithium dendrite growth and improves cycle characteristics, achieving superior cycle performance and safety in lithium secondary batteries.

Implementation Method 1

The solid electrolyte contains a polymer matrix, a lithium salt, a nitrile compound, and an additive ingredient

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

lithium metal which repeats precipitation and detachment

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 3

dissolving the polymer matrix, the lithium salt, the nitrile compound, and the additive ingredient in a solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 4

removing most of the solvent in an atmosphere of an inert gas to form an electrolyte membrane

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 5

vacuum-drying the electrolyte membrane at 25 to 100° C. for 2 to 48 hours

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS20230121085A1Solid electrolyte for lithium secondary battery, and method for manufacturing the same, and lithium secondary battery
Publication Date: 2023.04.20 TOYOTA JIDOSHA KK
  • US20230121085A1 patent drawing
  • US20230121085A1 patent drawing
  • US20230121085A1 patent drawing

AI summary

The present disclosure relates to a solid electrolyte for a secondary battery which inhibits growth of lithium dendrite and is superior in cycle performance, a method for manufacturing the same, and a lithium secondary battery using the solid electrolyte. The solid electrolyte includes a polymer matrix, a lithium salt, a nitrile compound, and an additive ingredient, wherein the additive ingredient is at least one selected from a polymer or a copolymer polymerized from a monomer represented by the following Formula (1), and a polymer represented by the following Formula (2):where R1 is an olefin functional group having 2 to 6 carbon atoms;where R2 is a functional group having an ionic liquid structure such as —COOCH3, imidazole, pyrrole, piperidine, and a quaternary ammonium.