Solid Electrolyte Composition Binder System for All-Solid State Battery

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Solution Overview

Problem

All-solid state secondary batteries face challenges with defects such as chipping, cracking, and peeling during bending due to insufficient adhesion between solid particles, which affects ion conductivity and reliability, especially when using organic electrolytes.

Innovation Solution

A solid electrolyte composition comprising an inorganic solid electrolyte, a binder system with specific ratios of precipitating and non-precipitating components, and a hydrocarbon solvent, which enhances adhesion and ion conductivity while preventing defects during bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a binder formed of a resin is added to improve binding properties between solid particles, then binding properties are improved, but resistance increases and ion conductivity decreases

Engineering Contradiction:
Improvebinding propertiesVSAvoidion conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the binder by incorporating specific functional groups (carboxyl, hydroxyl, or amine groups with specific content ranges). This parameter change allows the binder to maintain both binding properties and ion conductivity, resolving the contradiction between strength and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite binder system that combines resin components with specific functional groups. This composite material approach allows the binder to simultaneously achieve good binding properties between solid particles and maintain sufficient ion conductivity, resolving the trade-off between strength and reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If solid electrolyte layer and electrode active material layers are laminated under pressurization to increase energy density, then energy density increases, but defects such as cracking occur due to insufficient adhesiveness

Engineering Contradiction:
Improveenergy densityVSAvoiddefect occurrence
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The invention changes the chemical parameters of the binder by incorporating functional groups (carboxyl, hydroxyl, or amine groups) with specific content ranges. This chemical modification enhances the binding properties between solid particles, allowing the layers to withstand pressurization during lamination without cracking, thus resolving the contradiction between energy density and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If layers are bent with smaller bend radius to increase battery output, then battery output increases, but defects such as chipping, cracking, and peeling occur due to insufficient adhesion

Engineering Contradiction:
Improvebattery outputVSAvoiddefect suppression
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention modifies the chemical composition parameters of the binder by incorporating functional groups (carboxyl, hydroxyl, or amine groups) with specific content ranges. This chemical parameter change significantly improves the binding properties and adhesion between layers, enabling the battery to withstand bending with smaller radii without defects, thus resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively suppresses defects and maintains high ion conductivity even after bending with a smaller bend radius, improving the reliability and performance of all-solid state secondary batteries.

Implementation Method 1

a binder (B) and a hydrocarbon solvent (C), wherein the binder (B) includes a component that precipitates and a component that does not precipitate when included in the hydrocarbon solvent (C)

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS11552332B2Solid electrolyte composition, solid electrolyte-containing sheet, electrode sheet for all-solid state secondary battery, all-solid state secondary battery, method of manufacturing solid electrolyte-containing sheet, and method of manufacturing all-solid state secondary battery
Publication Date: 2023.01.10 FUJIFILM CORP
  • US11552332B2 patent drawing

AI summary

A solid electrolyte composition includes: an inorganic solid electrolyte (A) having ion conductivity of a metal belonging to Group 1 or Group 2 in the periodic table; a binder (B); and a dispersion medium (C), in which the binder (B) includes a first binder (B1) that precipitates by a centrifugal separation process and a second binder (B2) that does not precipitate by the centrifugal separation process, the centrifugal separation process being performed in the dispersion medium (C) under a specific condition, and a content X of the first binder (B1) and a content Y of the second binder (B2) satisfy the following expression,0.10≤Y/(X+Y)≤0.80.