Solid Electrolyte Buffer Layer for Battery Separator Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current batteries with metal negative electrodes using solid electrolytes face issues such as internal shorts due to metal deposition causing mechanical stress on the separator, leading to performance loss and safety concerns.

Innovation Solution

A solid electrolyte design featuring a first and second solid electrolyte layer with different surfaces, where the second surface is less favorable for metal deposition, creating a buffer region between the metal negative electrode and the separator to prevent stress and internal shorts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal deposition is allowed on the solid electrolyte surface, then high energy density is achieved, but mechanical stress on the separator increases leading to performance loss

Engineering Contradiction:
Improveenergy densityVSAvoidseparator integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The solid electrolyte provides localized metal deposition on its deposition-friendly surface while maintaining a deposition-resistant surface that protects the separator. This spatial differentiation allows high energy density through metal storage without transferring mechanical stress to the separator, preserving separator integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solid electrolyte acts as an intermediary between the metal negative electrode and the separator. It accepts metal deposition on one surface while preventing stress transmission to the separator through its structurally stable composition, thus protecting separator integrity while enabling high energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If a uniform solid electrolyte composition is used, then manufacturing is simplified, but metal deposition occurs near the separator causing performance degradation

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidperformance stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The solid electrolyte incorporates local compositional or structural variations at its surfaces while maintaining overall manufacturing feasibility. One surface is designed with properties favorable for metal deposition while the other surface resists deposition, preventing performance degradation near the separator while keeping the manufacturing process practical.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents metal deposition near the separator, reducing mechanical stress and enhancing the robustness and safety of the battery by directing metal deposition towards the current collector, thus improving the structural integrity and performance of the battery.

Implementation Method 1

the first solid electrolyte and the second solid electrolyte each have an ionic conductivity effective for a deposition metal

Methodology Applied
Scientific EffectMetal deposition: Electroplating

Implementation Method 2

the first solid electrolyte and the second solid electrolyte each have an ionic conductivity effective for a deposition metal

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Data Source

PatentUS10700377B2Solid electrolyte for a negative electrode of a secondary battery including first and second solid electrolytes with different affinities for metal deposition electronchemical cell and method of manufacturing
Publication Date: 2020.06.30 SAMSUNG ELECTRONICS CO LTD
  • US10700377B2 patent drawing
  • US10700377B2 patent drawing
  • US10700377B2 patent drawing

AI summary

A solid electrolyte for a negative electrode of a secondary battery includes a first solid electrolyte having a first surface and a second solid electrolyte on the first solid electrolyte and having a second surface. The first solid electrolyte and the second solid electrolyte each have an ionic conductivity effective for a deposition metal, and the first surface and the second surface are different in composition, structure, or both. An electrode assembly and an electrochemical cell including the solid electrolyte and method for the manufacture thereof are also described.