Solid Electrolyte Synthesis Using Complexing Agents

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Solution Overview

Problem

Conventional liquid-phase methods for producing solid electrolytes face challenges in achieving high ionic conductivity due to decomposition and separation issues during the deposition process, leading to reduced performance compared to solid-phase methods.

Innovation Solution

A method involving the use of a complexing agent with a heterocyclic compound containing 2 or more heteroatoms, such as N-methylmorpholine or N,N′-dimethylpiperazine, is employed to mix with solid electrolyte raw materials like lithium sulfide and diphosphorus pentasulfide, promoting the formation of a solid electrolyte with a PS43− skeleton and thio-LISICON Region II-type crystal structure, which enhances ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If liquid-phase method is used to produce solid electrolyte, then manufacturing simplicity and productivity are improved, but ionic conductivity deteriorates due to decomposition and separation during deposition

Engineering Contradiction:
Improvemanufacturing productivityVSAvoidionic conductivity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces a complexing agent as an intermediary substance that coordinates with metal ions during the liquid-phase synthesis process. This complexing agent prevents decomposition and separation of solid electrolyte components during deposition, maintaining homogeneous distribution of ions while enabling liquid-phase processing advantages.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If solid-phase method is used to produce solid electrolyte, then ionic conductivity is improved through high purity solid electrolyte, but manufacturing complexity and reduced productivity result from mechanical milling treatment

Engineering Contradiction:
Improveionic conductivityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical milling process with a chemical synthesis approach using liquid-phase reaction and complexing agents. This substitution eliminates the need for complex mechanical treatment equipment while achieving comparable or superior ionic conductivity through controlled chemical deposition.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If complexing agent is added in liquid-phase method, then ionic conductivity is improved by preventing decomposition, but process complexity increases

Engineering Contradiction:
Improveionic conductivityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes parameters such as complexing agent concentration, pH level, temperature, and reaction time to achieve effective solid electrolyte formation with minimal process complexity. By carefully controlling these parameters, the method maintains simplicity while improving ionic conductivity through prevention of decomposition.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a solid electrolyte with improved ionic conductivity, suppressing hydrogen sulfide generation and maintaining high performance, suitable for battery applications.

Implementation Method 1

mixing a complexing agent and a solid electrolyte raw material... the complexing agent is a heterocyclic compound having a hetero ring containing 2 or more hetero atoms

Methodology Applied
Scientific EffectComplexation: Chemical Bonding

Implementation Method 2

a method in which raw materials, such as liquid sulfide and diphosphorus pentasulfide are subjected to mechanical milling treatment using an apparatus, such as a ball mill and a bead mill and optionally subjected to heat treatment, thereby producing an amorphous or crystalline solid electrolyte

Methodology Applied
Scientific EffectSolid-state reaction: Chemical Bonding

Implementation Method 3

the complexing agent is a heterocyclic compound having a hetero ring containing 2 or more hetero atoms... suppressing hydrogen sulfide generation and maintaining high performance

Methodology Applied
Scientific EffectCoordination chemistry: Chemical Bonding

Data Source

PatentUS20230021458A1Method for producing solid electrolyte
Publication Date: 2023.01.26 IDEMITSU KOSAN CO LTD
  • US20230021458A1 patent drawing
  • US20230021458A1 patent drawing
  • US20230021458A1 patent drawing

AI summary

According to a method for producing a solid electrolyte that contains a lithium atom, a sulfur atom, a phosphorus atom and a halogen atom, including mixing a complexing agent and a solid electrolyte raw material, a solid electrolyte having a high ionic conductivity is provided using a liquid-phase method.