Solid Electrolyte Composite for Aqueous Lithium-Air Batteries

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Solution Overview

Problem

Current solid electrolytes for lithium or sodium batteries face challenges in maintaining stability and conductivity when in contact with aqueous solutions, particularly in lithium-air batteries, due to issues like brittleness, interfacial resistance, and poor chemical stability.

Innovation Solution

A solid electrolyte comprising a polymer matrix, such as polyvinyl acetal or polyvinyl acetate, doped with lithium or sodium salts, combined with a ceramic filler like NASICON-type ceramics, which enhances mechanical stability and ionic conductivity while preventing chemical reactions with aqueous catholytes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If NASICON-type ceramics (LAGP, LTAP) are used as solid electrolytes, then ionic conductivity is improved, but mechanical brittleness increases leading to cracking risk

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical stability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses composite materials by combining NASICON-type ceramic particles (for ionic conductivity) with a polymer matrix (for mechanical flexibility and stability). This composite structure allows the electrolyte to maintain high Li+ conductivity while gaining the mechanical robustness needed to prevent cracking during assembly and operation.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If ceramic electrolytes are used, then chemical stability is improved, but interfacial resistance at electrolyte-electrode interface increases

Engineering Contradiction:
Improvechemical stabilityVSAvoidinterfacial resistance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent introduces a polymer matrix as an intermediary phase between the ceramic particles and the electrode. This polymer layer acts as a mediator that reduces interfacial resistance by providing better contact and compatibility between the rigid ceramic electrolyte and the flexible electrode, while the ceramic particles maintain chemical stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If polymer electrolytes (PEO) are used, then ease of manufacture and flexibility are improved, but chemical stability in aqueous solutions deteriorates

Engineering Contradiction:
Improveflexibility and manufacturabilityVSAvoidchemical stability in aqueous solutions
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent creates a composite where PEO polymer provides flexibility and ease of manufacture, while NASICON-type ceramic particles provide chemical stability in aqueous solutions. The synergistic combination allows the electrolyte to resist chemical degradation in water-based catholytes while maintaining the processing advantages of polymer materials.

Inventive Principle:
Principle #40Composite materials

4Reliability

If solid electrolyte membranes are made thinner to reduce resistance, then ionic conductivity is improved, but mechanical strength decreases increasing cracking risk

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrolyte by creating a nanocomposite structure with dispersed ceramic particles in a polymer matrix. This allows the membrane to be made thinner for reduced resistance while the polymer-ceramic composite structure maintains adequate mechanical strength through the synergistic properties of both materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solid electrolyte achieves improved mechanical stability, extended cycle life, and enhanced ionic conductivity, effectively protecting lithium anodes in aqueous lithium-air batteries and other applications like sodium ion batteries.

Implementation Method 1

A solid electrolyte comprising a polymer matrix, such as polyvinyl acetal or polyvinyl acetate, doped with lithium or sodium salts

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

combined with a ceramic filler like NASICON-type ceramics, which enhances mechanical stability and ionic conductivity

Methodology Applied
Scientific EffectFast ion conduction: Fast Ion Conductor

Data Source

PatentUS11133527B2Solid electrolyte
Publication Date: 2021.09.28 NATIONAL UNIVERSITY OF SINGAPORE
  • US11133527B2 patent drawing
  • US11133527B2 patent drawing
  • US11133527B2 patent drawing

AI summary

The present invention relates to a solid electrolyte comprising a first polymer which is a polyvinyl acetal or polyvinyl acetate, or a copolymer having vinyl acetal and/or vinyl acetate units, doped with a sodium or lithium salt. The solid electrolyte may be used as an ionically conductive membrane in a battery such a Li-air battery.