Solid Electrolyte Suppressing Hydrogen Sulfide in All Solid-State Lithium Batteries

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Solution Overview

Problem

Existing all solid-state lithium secondary batteries face the challenge of hydrogen sulfide generation, which cannot be effectively prevented by existing safety mechanisms, leading to potential leakage.

Innovation Solution

A solid electrolyte material represented by Li2S-MIaSb-MIIxOy is developed, where MI is selected from P, Si, Ge, B, or Al, and MII from Fe, Zn, or Bi, with specific stoichiometric ratios, incorporating oxides that stabilize sulfur and improve conductivity, thereby suppressing hydrogen sulfide generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a solid electrolyte material containing sulfur (Li2S-P2S5) is used to simplify the safety mechanism, then the battery structure is simplified and safety mechanism is reduced, but hydrogen sulfide is generated when the material contacts water, creating a new safety hazard

Engineering Contradiction:
Improvesafety mechanismVSAvoidhydrogen sulfide generation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful sulfur component into a beneficial form by replacing P2S5 with metal sulfides (FeS2, ZnS, Bi2S3) that have lower reactivity with water. The sulfur is retained for maintaining ionic conductivity but is now in a chemically more stable form that does not readily generate hydrogen sulfide when contacting moisture, thus converting the harmful sulfur into a beneficial stable component.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the chemical composition parameters of the solid electrolyte material by introducing metal sulfides with different reactivity characteristics. Specifically, it uses FeS2, ZnS, or Bi2S3 instead of P2S5, altering the chemical stability parameter while maintaining the necessary ionic conductivity for battery operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the solid electrolyte material composition is optimized to suppress hydrogen sulfide generation, then safety is improved, but charge-discharge capacity may be reduced

Engineering Contradiction:
Improvehydrogen sulfide suppressionVSAvoidcharge-discharge capacity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent creates a composite solid electrolyte material combining Li2S with metal sulfides (FeS2, ZnS, or Bi2S3) and optionally metal oxides (Fe2O3, ZnO, Bi2O3). This composite structure leverages the high ionic conductivity of Li2S while the metal sulfides provide chemical stability and suppress hydrogen sulfide generation, achieving both safety and performance requirements simultaneously.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The metal sulfide components serve multiple functions: they maintain ionic conductivity pathways, suppress hydrogen sulfide generation through lower reactivity with water, and potentially enhance structural stability. This multi-functionality allows the material to simultaneously achieve safety requirements and maintain high charge-discharge capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If hydrogen sulfide adsorbing material is added to the battery exterior to prevent leakage, then hydrogen sulfide leakage is reduced, but the generation of hydrogen sulfide inside the battery is not prevented

Engineering Contradiction:
Improvehydrogen sulfide leakageVSAvoidbattery structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent takes preliminary action by modifying the solid electrolyte material composition before the battery is assembled or used. By incorporating metal sulfides with lower reactivity toward water into the electrolyte itself, the material is pre-configured to resist hydrogen sulfide generation at its source, eliminating the need for additional adsorbing materials in the battery structure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts the hydrogen sulfide generation problem from the system by addressing it at the material composition level rather than adding external mitigation components. The harmful reaction is removed by replacing the reactive P2S5 with stable metal sulfides, eliminating the need for separate hydrogen sulfide adsorption systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses hydrogen sulfide generation, enhances charge-discharge capacity, and allows for higher current densities while maintaining high conductivity, making the battery safer and more efficient.

Implementation Method 1

incorporating oxides that stabilize sulfur and improve conductivity, thereby suppressing hydrogen sulfide generation

Methodology Applied
Scientific EffectChemical stabilization: Chemical Bonding

Implementation Method 2

a solid electrolyte layer interposed between the positive electrode and the negative electrode, the solid electrolyte layer containing the above solid electrolyte material

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS9397365B2Solid electrolyte material and all solid-state lithium secondary battery
Publication Date: 2016.07.19 TOYOTA JIDOSHA KK
  • US9397365B2 patent drawing
  • US9397365B2 patent drawing
  • US9397365B2 patent drawing

AI summary

A solid electrolyte material for an all solid-state lithium secondary battery represented by Li2S-MIaSb-MIIxOy, wherein MI is selected from P, Si, Ge, B and Al; “a” and “b” respectively represent numbers that give a stoichiometric ratio in accordance with the kind of MI; MII is selected from Fe, Zn and Bi; and “x” and “y” respectively represent numbers that give a stoichiometric ratio in accordance with the kind of MII.