Solid Electrolyte Layer Flexibility and Ion Conductivity

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Solution Overview

Problem

Ion conductivity in solid electrolyte layers and electrode layers decreases due to the addition of binders, which compromises the compatibility between flexibility and ion conductivity in all-solid lithium batteries.

Innovation Solution

A solid electrolyte layer comprising a sulfide solid electrolyte material with minimal cross-linking sulfur and a branched polymer, such as hydrogenated Li2S—P2S5 with a specific mol ratio, is used to maintain ion conductivity while providing flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a binder is added to a solid electrolyte layer or electrode layer, then flexibility is improved, but ion conductivity decreases

Engineering Contradiction:
ImproveflexibilityVSAvoidion conductivity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the binder by specifying a hydrogenated block copolymer with particular structural characteristics (hydrogenated portion content of 5-50 mass%, specific molecular weight range). This parameter optimization allows the binder to provide flexibility while minimizing its negative impact on ion conductivity, resolving the contradiction between these two properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite binder system using a hydrogenated block copolymer that combines different functional segments - a hard segment providing structural integrity and flexibility, and a soft segment providing ion conductivity pathways. This composite structure allows the binder to simultaneously deliver both flexibility and maintained ion conductivity.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a polymer binder is added to improve workability and moldability, then flexibility is improved, but ion conductivity decreases

Engineering Contradiction:
Improveworkability and moldabilityVSAvoidion conductivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes the molecular weight and hydrogenation degree of the polymer binder to specific ranges that balance processability with electrical performance. By controlling these parameters, the binder provides sufficient flexibility for manufacturing while maintaining adequate ion conductivity for battery operation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9472827B2Solid electrolyte layer, electrode layer for secondary battery and all solid secondary battery
Publication Date: 2016.10.18 TOYOTA JIDOSHA KK
  • US9472827B2 patent drawing
  • US9472827B2 patent drawing

AI summary

A main object of the present invention is to provide a solid electrolyte layer having flexibility, in which ion conductivity is inhibited from decreasing. The present invention attains the above-mentioned object by providing a solid electrolyte layer including a sulfide solid electrolyte material not having cross-linking sulfur substantially and a branched polymer for binding the above-mentioned sulfide solid electrolyte material.