In Situ Solid Electrolyte Formation in Li-S Batteries Using AROP

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Solution Overview

Problem

Conventional in situ polymerization processes for lithium-sulfur (Li—S) batteries face challenges due to the high solubility of lithium polysulfide species, which are nucleophilic and terminate polymer chains, leading to interfacial issues and poor conductivity in polymer electrolytes.

Innovation Solution

Employ anionic ring-opening polymerization (AROP) using nucleophilic lithium sulfides generated during the discharge cycle to initiate polymerization of epi-sulfide monomers, forming a solid polymer electrolyte (SPE) that integrates with the Li—S battery chemistry, enhancing conductivity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional in situ polymerization processes are used, then polymer electrolyte can be formed, but lithium polysulfide species terminate polymer chains leading to poor conductivity

Engineering Contradiction:
Improvepolymer electrolyte conductivityVSAvoidpolymer chain termination by nucleophilic lithium polysulfide
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful nucleophilic lithium polysulfide species into beneficial initiators for anionic ring-opening polymerization. Instead of allowing these species to terminate polymer chains, the invention uses them to initiate polymerization of epi-sulfide monomers, transforming a detrimental effect into a useful function that enables in situ polymer electrolyte formation while maintaining high conductivity

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the polymerization mechanism from cationic to anionic ring-opening polymerization. This parameter change in the polymerization type allows the nucleophilic lithium polysulfide species to act as initiators rather than terminators, fundamentally altering the polymerization process to achieve both high molecular weight polymers and excellent ionic conductivity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If solid polymer electrolyte is formed, then interfacial contact with electrodes is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrode-electrolyte interfacial contactVSAvoidin situ polymerization process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates polymerizable epi-sulfide monomers into the liquid electrolyte formulation before battery assembly. This preliminary action allows the monomers to be pre-distributed throughout the electrolyte, enabling subsequent in situ polymerization to occur uniformly and form solid polymer electrolyte that maintains good interfacial contact with electrodes without requiring complex post-assembly processing

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables the battery system to self-polymerize during initial charging cycles. The lithium polysulfide species generated during normal battery operation automatically initiate the polymerization of epi-sulfide monomers, transforming the liquid electrolyte into a solid polymer electrolyte in situ. This self-service mechanism eliminates the need for external polymerization equipment or complex manufacturing processes while ensuring optimal interfacial contact

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The AROP process forms a solid polymer electrolyte that maintains intimate contact with electrodes, improving conductivity and power capability, addressing the solubility and nucleophilicity issues of lithium polysulfides, thereby enhancing Li—S battery performance.

Implementation Method 1

Employ anionic ring-opening polymerization (AROP) using nucleophilic lithium sulfides generated during the discharge cycle to initiate polymerization of epi-sulfide monomers, forming a solid polymer electrolyte (SPE)

Methodology Applied
Scientific EffectAnionic ring-opening polymerization (AROP):

Implementation Method 2

initiate polymerization of epi-sulfide monomers, forming a solid polymer electrolyte

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Data Source

PatentUS12388114B2In situ generated solid electrolyte for energy storage
Publication Date: 2025.08.12 MERCEDES BENZ RESEARCH & DEVELOPMENT NORTH AMERICA INC
  • US12388114B2 patent drawing
  • US12388114B2 patent drawing
  • US12388114B2 patent drawing

AI summary

A battery includes a cathode including a cathode active material, an anode comprising lithium, and an electrolyte including an aprotic solvent, a lithium salt, and a compound or mixture of two or more different compounds each containing at least one epi-sulfide group.