Solid Electrolyte Composition with Linear Structures for Battery Interface Resistance

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Solution Overview

Problem

All-solid state secondary batteries face challenges with interface resistance and cycle characteristics due to the adhesion of particulate polymer and solid particles, which affects the expansion and contraction of active materials during charging and discharging.

Innovation Solution

A solid electrolyte composition with linear structures having a high aspect ratio, an inorganic sulfide-based electrolyte, and organic solvents is used, forming a network-like structure that traps active material particles and maintains lithium ion conduction, reducing interface resistance and improving cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If particulate polymer is used as binding agent, then interface resistance between solid particles is suppressed, but followability with respect to expansion and contraction of active materials deteriorates

Engineering Contradiction:
Improveinterface resistanceVSAvoidcycle characteristics
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the shape parameter of the polymer from particulate to linear, creating a fundamental structural transformation. This parameter change enables the polymer to form a network structure that can dynamically adapt to volume changes of active materials while maintaining low interface resistance, thus resolving the contradiction between interface resistance suppression and cycle characteristic improvement.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure where linear polymer forms a continuous network matrix that embeds and supports inorganic solid electrolyte particles and active materials. This composite architecture combines the low interface resistance property of the polymer network with the ionic conductivity of inorganic electrolytes, achieving both low resistance and excellent cycle stability.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If linear structures with high aspect ratio are used, then followability with respect to expansion and contraction of active materials is improved, but device complexity increases

Engineering Contradiction:
Improvecycle characteristicsVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The linear polymer structures automatically form a three-dimensional network structure through self-assembly when dispersed in the slurry. This self-organizing capability eliminates the need for complex external structuring processes, allowing the polymer to spontaneously create the required support framework that adapts to active material expansion and contraction, thus improving cycle characteristics without proportionally increasing manufacturing complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in all-solid state secondary batteries with low resistance and excellent cycle characteristics, ensuring the stability of lithium ion conduction and peeling of inorganic solid electrolytes during battery operation.

Implementation Method 1

linear structures having an average diameter of 0.001 to 1 μm, an average length of 0.1 to 150 μm, a ratio of the average length to the average diameter of 10 to 100,000

Methodology Applied
Scientific EffectNetwork structure formation:

Implementation Method 2

an inorganic solid electrolyte having ion conductivity of ions of metals belonging to Group I or II of the periodic table

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS10818963B2Solid electrolyte composition, electrode sheet for all-solid-state secondary battery, all-solid-state secondary battery, and methods for manufacturing electrode sheet for all-solid-state secondary battery and all-solid-state secondary battery
Publication Date: 2020.10.27 FUJIFILM CORP
  • US10818963B2 patent drawing

AI summary

Provided are a solid electrolyte composition containing an inorganic solid electrolyte having ion conductivity of ions of metals belonging to Group I or II of the periodic table, linear structures having an average diameter of 0.001 to 1 μm, an average length of 0.1 to 150 μm, a ratio of the average length to the average diameter of 10 to 100,000, and an electric conductivity of 1×10−6 S/m or less, and organic solvents, an electrode sheet for an electric state secondary battery and an all-solid state secondary battery for which the solid electrolyte composition is used, and methods for manufacturing an electrode sheet for an all-solid state secondary battery and an all-solid state secondary battery.