Solid Electrolyte Composition for Low-Resistance Battery Interfaces

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Solution Overview

Problem

All-solid state secondary batteries face challenges in maintaining low interface resistance and enhancing bonding properties between solid particles and electrode collectors, which affects ion conductivity and battery performance.

Innovation Solution

A solid electrolyte composition is developed using an inorganic solid electrolyte combined with polymer binder particles having a specific SP value and average particle diameter, along with a dispersion medium, to improve wettability and bonding between solid particles and collectors, thereby reducing interface resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If solid particles are used to form electrode active material layers and solid electrolyte layer, then battery structure stability is improved, but interface resistance between solid particles increases

Engineering Contradiction:
Improvestructure stabilityVSAvoidinterface resistance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent introduces a binder as an intermediary substance between solid particles (electrode active material and solid electrolyte). The binder fills the gaps between particles and creates conductive pathways, mediating the interface between solid particles to reduce contact resistance while maintaining the solid-state structure's stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite material system combining solid particles (electrode active material and solid electrolyte) with binder material. This composite structure allows the benefits of solid-state batteries (high stability, high energy density) while mitigating the drawback of high interface resistance through the binder component.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If solid particles are used to form electrode active material layers and solid electrolyte layer, then energy density is improved, but bonding property between solid particles and collector deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidbonding property
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The binder acts as a mediator between solid particles and the current collector, improving adhesion. It creates strong bonding interfaces between the solid electrode material and the collector while maintaining the high energy density achieved through solid particle packing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The binder creates a porous or networked structure that allows solid particles to be firmly attached to the collector while maintaining void spaces for ion transport. This structure enhances bonding strength without compromising the energy density provided by the solid particle arrangement.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses the increase in interface resistance and enhances bonding properties, leading to improved ion conductivity and overall battery performance in all-solid state secondary batteries.

Implementation Method 1

enhancing the bonding property between solid particles or between the solid particles and a collector

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11870031B2Solid electrolyte composition, sheet for all-solid state secondary battery, electrode sheet for all-solid state secondary battery and method for manufacturing same, all-solid state secondary battery and method for manufacturing same
Publication Date: 2024.01.09 FUJIFILM CORP
  • US11870031B2 patent drawing
  • US11870031B2 patent drawing
  • US11870031B2 patent drawing

AI summary

Provided are a solid electrolyte composition including an inorganic solid electrolyte, binder particles which include a polymer having an SP value of 10.5 cal1/2 cm−3/2 or more and have an average particle diameter of 10 nm or more and 50,000 nm or less, and a dispersion medium, a sheet for an all-solid state secondary battery, an electrode sheet for an all-solid state secondary battery, and an all-solid state secondary battery for which the same solid electrolyte composition is used, and methods for manufacturing the electrode sheet for an all-solid state secondary battery and the all-solid state secondary battery.