Solid Electrolyte Metallic Additives Conductivity

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Solution Overview

Problem

Solid-state lithium ion rechargeable batteries with solid electrolytes face challenges due to low lithium ion conductivity, leading to high internal resistance and low output current, as the second component in the electrolyte layer lacks lithium ion conductivity and can be unevenly distributed, reducing the contact area and conductivity.

Innovation Solution

Incorporating metallic elements like Zn, Ca, Mg, and Cu within specific ranges into the lithium ion-conducting solid electrolyte to enhance lithium ion conductivity and denseness, thereby reducing internal resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid electrolyte is used in a lithium ion rechargeable battery, then the battery size can be reduced and reliability is improved, but the lithium ion conductivity is lower compared to organic electrolytic solutions

Engineering Contradiction:
Improvebattery reliabilityVSAvoidlithium ion conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses a composite solid electrolyte layer containing both a lithium-containing phosphoric acid compound (first component) and a compound containing Mg, Ca, Ba, or Sr (second component). This composite structure combines the high ionic conductance of the NASICON-type structure with the denseness improvement from the second component, achieving both high reliability and acceptable lithium ion conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the content ratio of the second component to the first component within specific ranges (0.1-5 mass% or 1-10 mass%) to balance denseness and lithium ion conductivity. By precisely controlling these compositional parameters, the patent resolves the contradiction between reliability and conductivity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If a second component is added to improve denseness of the solid electrolyte layer, then denseness and ionic conductance are improved, but lithium ion conductivity may be reduced when the second component is unevenly distributed

Engineering Contradiction:
Improvedenseness of solid electrolyte layerVSAvoidlithium ion conductivity
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent specifies that the second component should be uniformly distributed throughout the solid electrolyte layer, with particular attention to ensuring adequate contact area between first component pieces. This local quality control ensures that the denseness improvement does not come at the expense of lithium ion conductivity pathways.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If the contact area between first component pieces is reduced to accommodate uneven distribution of the second component, then manufacturing is simplified, but lithium ion conductivity of the solid electrolyte layer is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlithium ion conductivity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent establishes feedback control by specifying minimum contact area requirements between first component pieces and using these criteria to evaluate and control the sintering process. This ensures that manufacturing simplicity does not compromise the essential conductivity requirements.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved lithium ion conductivity and denseness of the solid electrolyte result in lower internal resistance and higher output current for the solid-state lithium ion rechargeable battery.

Implementation Method 1

lithium ion-conducting solid electrolyte contains at least one metallic element selected from the group consisting of Zn, Ca, Mg, and Cu within a predetermined range... significantly improve lithium ion conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

improve denseness of the solid electrolyte after sintering

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS11254573B2Lithium ion-conducting solid electrolyte and solid-state lithium ion rechargeable battery
Publication Date: 2022.02.22 TDK CORP
  • US11254573B2 patent drawing
  • US11254573B2 patent drawing
  • US11254573B2 patent drawing

AI summary

A lithium ion-conducting solid electrolyte containing at least one metallic element selected from the group made of Zn, Ca, Mg, and Cu within a range of 0.01% by mass to 3.0% by mass, and a solid-state lithium ion rechargeable battery containing this lithium ion-conducting solid electrolyte.