Solid Electrolyte Layer Particle Size Optimization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Secondary batteries face limitations due to high interfacial resistance and reduced ionic conductivity at the interface between electrodes and solid electrolyte layers, which affects their performance and stability.

Innovation Solution

Incorporating solid electrolyte particles with different particle diameters, where the solid electrolyte layer contains larger particles than the electrodes, to increase the contact area and reduce interfacial resistance, thereby enhancing lithium ion movement and ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If solid electrolyte particles are used to reduce flammability, then safety is improved, but interfacial resistance between electrode and solid electrolyte increases

Engineering Contradiction:
ImproveflammabilityVSAvoidinterfacial resistance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent uses smaller solid electrolyte particles (0.1-1 μm) locally in the electrode to improve interfacial contact and reduce interfacial resistance, while using larger particles (3-10 μm) in the solid electrolyte layer to maintain low flammability and high safety. This localized particle size optimization resolves the contradiction between safety and interfacial resistance.

Inventive Principle:
Principle #3Local quality

2Reliability

If larger solid electrolyte particles are used in the solid electrolyte layer, then ionic conductivity is maintained, but contact area with electrode active material decreases

Engineering Contradiction:
Improveionic conductivityVSAvoidcontact area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent optimizes particle size locally: larger particles (3-10 μm) in the solid electrolyte layer maintain ionic conductivity, while smaller particles (0.1-1 μm) in the electrode increase contact area with active material. This spatial differentiation resolves the contradiction between ionic conductivity and contact area.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the stability and performance of secondary batteries by increasing lithium ion movement and minimizing the reduction in ionic conductivity, leading to better battery performance and longevity.

Implementation Method 1

the solid electrolyte layer may minimize the reduction of ionic conductivity by decreasing interfacial resistance due to the contact between the electrode and the solid electrolyte layer

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

the electrode may increase the amount of movement of lithium ions by increasing a contact area between the solid electrolyte particles and electrode active material

Methodology Applied
Scientific EffectContact area effect:

Data Source

PatentUS9583786B2Secondary battery including solid electrolyte layer
Publication Date: 2017.02.28 LG ENERGY SOLUTION LTD
  • US9583786B2 patent drawing
  • US9583786B2 patent drawing

AI summary

Provided are a secondary battery including a positive electrode, a negative electrode, and a solid electrolyte layer disposed between the positive electrode and the negative electrode, wherein the positive electrode and the negative electrode include first solid electrolyte particles, the solid electrolyte layer includes second solid electrolyte particles, and a particle diameter of the second solid electrolyte particles is greater than a particle diameter of the first solid electrolyte particles.In the secondary battery, the electrode may increase the amount of movement of lithium ions by increasing a contact area between the solid electrolyte particles and electrode active material, and the solid electrolyte layer may minimize the reduction of ionic conductivity by decreasing interfacial resistance due to the contact between the electrode and the solid electrolyte layer. Thus, stability and performance of the secondary battery may be improved.