Inorganic Solid Electrolyte Composition for Battery Interface Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

All-solid state secondary batteries face issues with increased interface resistance and deteriorated cycle characteristics due to insufficient adhesive force and non-uniform particle arrangement in their constitutional layers, which affects ion conductivity and battery performance.

Innovation Solution

An inorganic solid electrolyte-containing composition is developed, comprising an inorganic solid electrolyte with a polymer binder that exhibits low adsorption rates and high tensile permanent strain, along with a dispersion medium, to enhance dispersion stability and handleability, thereby forming a constitutional layer with reduced interface resistance and improved cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If constitutional layers are formed of solid particles (inorganic solid electrolyte, active material), then ion conductivity is improved, but interface resistance increases and adhesive force becomes insufficient

Engineering Contradiction:
Improveion conductivityVSAvoidadhesive force
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

A polymer binder is introduced as an intermediary substance between solid particles (inorganic solid electrolyte and active material) to provide adhesive force while maintaining ion conductivity. The polymer binder mediates the interaction between solid particles, ensuring both mechanical strength and ionic transport pathways are preserved in the constitutional layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If solid particles are used to form constitutional layers, then battery structure is simplified, but interface resistance increases and cycle characteristics deteriorate

Engineering Contradiction:
Improvebattery structureVSAvoidcycle characteristics
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The polymer binder serves as a mediator that enhances cycle characteristics by providing flexible adhesion between solid particles, accommodating volume changes during charging and discharging cycles while maintaining electrical and ionic contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The constitutional layers are formed as composite materials combining solid particles (inorganic solid electrolyte and active material) with polymer binder, creating a hybrid structure that leverages the high ion conductivity of solid particles while the polymer provides mechanical integrity and cycle stability.

Inventive Principle:
Principle #40Composite materials

3Strength

If polymer binder with high adsorption rate is used, then adhesive force is improved, but dispersion stability and handleability deteriorate

Engineering Contradiction:
Improveadhesive forceVSAvoiddispersion stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The adsorption rate of the polymer binder to inorganic solid electrolyte is precisely controlled within the range of 40-80%, optimizing the balance between adhesive force and dispersion stability. This parameter control ensures sufficient bonding between particles while preventing excessive aggregation that would compromise handleability and processing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively suppresses the increase in battery resistance and enhances cycle characteristics by ensuring firm adhesion and uniform particle arrangement, maintaining high conductivity and adhesiveness even after repeated charging and discharging.

Implementation Method 1

a polymer binder PB1 having an adsorption rate of less than 60% with respect to the inorganic solid electrolyte in the dispersion medium

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20230261252A1Inorganic solid electrolyte-containing composition, sheet for all-solid state secondary battery, and all-solid state secondary battery, and manufacturing methods for sheet for all-solid state secondary battery and all-solid state secondary battery
Publication Date: 2023.08.17 FUJIFILM CORP
  • US20230261252A1 patent drawing
  • US20230261252A1 patent drawing
  • US20230261252A1 patent drawing

AI summary

There is provided an inorganic solid electrolyte-containing composition containing an inorganic solid electrolyte, a polymer binder, and a dispersion medium, in which the polymer binder includes a polymer having a tensile permanent strain of less than 50% in a stress-strain curve obtained by repeating pulling and restoration once and includes a polymer binder in which the adsorption rate with respect to the inorganic solid electrolyte in the dispersion medium is less than 60%. There are also provided a sheet for an all-solid state secondary battery and an all-solid state secondary battery, in which this inorganic solid electrolyte-containing composition is used, and manufacturing methods for a sheet for an all-solid state secondary battery, and an all-solid state secondary battery.