Solid Electrolyte Sequesters Sulfur Polysulfides in Lithium-Sulfur Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-sulfur batteries face poor cycling stability and irreversible capacity loss due to the formation and migration of lithium polysulfide salts and elemental sulfur, which lead to increased internal ionic resistance and anode decomposition, limiting their high specific capacity and long cycle life potential.

Innovation Solution

A lithium metal battery design incorporating a sulfur-based cathode with a sulfur-sequestering electrolyte, either internal to the cathode or as a coating between the cathode and separator, that physically or chemically sequesters sulfur and polysulfides using block copolymer electrolytes and catholytes with reactive species to prevent diffusion and loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur-based cathodes are used in lithium batteries, then specific capacity is improved, but cycling stability deteriorates due to polysulfide formation and migration

Engineering Contradiction:
Improvespecific capacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A solid electrolyte layer is introduced as an intermediary between the sulfur-based cathode and lithium anode. This solid electrolyte acts as a physical barrier that prevents polysulfide migration while maintaining ionic conductivity, thereby resolving the contradiction between high capacity and cycling stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention uses composite material structures including sulfur-based cathode materials combined with conductive carbon matrices, and solid electrolyte composites that integrate multiple functional components to simultaneously achieve high capacity retention and structural stability during cycling

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If lithium metal anodes are coupled with sulfur-containing cathodes, then specific energy is improved, but operational stability deteriorates due to dendrite formation and electrolyte reactions

Engineering Contradiction:
Improvespecific energyVSAvoidoperational stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The solid electrolyte serves as a protective intermediary layer between the lithium metal anode and sulfur cathode, preventing direct contact and harmful reactions while allowing efficient lithium ion transport, thus enabling high specific energy with improved operational stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin solid electrolyte film is employed to provide mechanical protection against dendrite formation while maintaining ionic conductivity. The film's flexible yet robust structure allows it to accommodate volume changes during cycling without compromising safety or performance

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If inactive materials are combined with sulfur to prevent polysulfide diffusion, then cycling stability is improved, but device complexity increases

Engineering Contradiction:
Improvecycling stabilityVSAvoidcathode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges multiple functions into a single solid electrolyte layer that simultaneously provides polysulfide blocking, ionic conductivity, and mechanical stability. This integration approach improves cycling stability without proportionally increasing device complexity, as the solid electrolyte performs multiple protective functions in one component

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the specific capacity and cycle life of lithium-sulfur batteries by preventing the migration of sulfur and polysulfides, resulting in a high energy density and stable operation.

Implementation Method 1

physically or chemically sequesters sulfur and polysulfides

Methodology Applied
Scientific EffectPhysical sequestration: Absorption (physical)

Implementation Method 2

reactive species to prevent diffusion and loss

Methodology Applied
Scientific EffectChemical sequestration: Chemical Bonding

Data Source

PatentUS10044064B2Long cycle-life lithium sulfur solid state electrochemical cell
Publication Date: 2018.08.07 ROBERT BOSCH GMBH
  • US10044064B2 patent drawing
  • US10044064B2 patent drawing
  • US10044064B2 patent drawing

AI summary

In a solid-state lithium-metal/sulfur-based battery cell, barriers to sulfur and polysulfide diffusion are included in or used as an ionically conductive electrolyte in the cathode or separator layers. During operation of the battery, the barrier materials are positioned to either 1) rapidly react with any free sulfur or lithium polysulfide species that are generated, forming stable carbon-sulfur bond(s) and preventing further migration of the sulfur or polysulfide species or 2) prevent the formation and diffusion of elemental sulfur or free lithium polysulfide species. Regardless of the identity of the sulfur/polysulfide species, the sulfur-containing species is prevented from diffusing to the anode and causing capacity fade and higher internal resistance to ion flow.