Solid Electrolyte Layer Solvent for Stable Sulfide Film Formation

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Solution Overview

Problem

Sulfide-containing solid electrolytes are reactive during film formation and can react with moisture, leading to hydrogen sulfide gas generation, which is harmful and reduces ionic conductivity, posing challenges in maintaining viscosity stability and safety in lithium batteries.

Innovation Solution

A solvent with a vapor pressure of 26.66 Pascal to 600 Pascal at 25°C, satisfying specific Hansen solubility parameters, is used to prepare a solid electrolyte layer, reducing reactivity and maintaining viscosity stability while ensuring high ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide-containing solid electrolyte is used, then ionic conductivity is improved, but reactivity with moisture increases causing hydrogen sulfide gas generation

Engineering Contradiction:
Improveionic conductivityVSAvoidhydrogen sulfide gas generation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a specific solvent as an intermediary substance during film formation that mediates between the sulfide-containing solid electrolyte and moisture. This solvent creates a controlled environment that prevents direct reaction between the sulfide electrolyte and atmospheric moisture, thereby preventing hydrogen sulfide gas generation while maintaining the high ionic conductivity properties of the sulfide-based material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates an inert environment by using a specifically selected solvent with controlled vapor pressure and chemical properties. This solvent forms a protective atmosphere during the film formation process that isolates the reactive sulfide-containing solid electrolyte from moisture in the air, preventing harmful chemical reactions while allowing the electrolyte to maintain its functional properties.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Ease of manufacture

If conventional solvents are used during film formation, then processing is simplified, but viscosity stability deteriorates due to high reactivity with sulfide-containing solid electrolyte

Engineering Contradiction:
Improvefilm formation processVSAvoidviscosity stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by carefully selecting a solvent with specific physical and chemical parameters: vapor pressure between 0.2-4.5 mmHg at 25°C, and Hansen solubility parameters within specific ranges (δ: 16.4-18.2 MPa^1/2, δD: 15-18.2 MPa^1/2, δP: 0-4 MPa^1/2, δH: 0-6 MPa^1/2). These parameter optimizations ensure the solvent maintains appropriate viscosity stability during film formation while being compatible with sulfide-containing solid electrolyte.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a specifically selected solvent as an intermediary that facilitates the film formation process while maintaining viscosity stability. This solvent acts as a bridge between the processing requirements and the chemical stability needs of sulfide-containing solid electrolyte, enabling easy manufacturing without compromising composition stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If solvent with higher vapor pressure is used, then evaporation is faster improving film formation speed, but reactivity with sulfide-containing solid electrolyte increases

Engineering Contradiction:
Improvefilm formation speedVSAvoidreactivity with sulfide-containing solid electrolyte
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes the vapor pressure parameter of the solvent to a specific range (0.2-4.5 mmHg at 25°C) that balances evaporation rate with chemical stability. This parameter optimization ensures sufficiently fast film formation speed while maintaining low reactivity with sulfide-containing solid electrolyte, preventing harmful side reactions during the processing window.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solvent allows for stable viscosity and excellent film forming characteristics, maintaining high ionic conductivity and safety in lithium batteries by minimizing reactivity with sulfide-containing solid electrolytes.

Implementation Method 1

the solvent has a vapor pressure of about 26.66 Pascal to about 600 Pascal at 25° C.

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20240079639A1Solvent for preparing solid electrolyte layer, binder composition comprising same, and solid electrolyte layer, electrode, and all-solid battery formed by using same
Publication Date: 2024.03.07 SAMSUNG SDI CO LTD
  • US20240079639A1 patent drawing

AI summary

A solvent for preparing a solid electrolyte layer, wherein the solvent has a vapor pressure of about 26.66 Pascal to about 600 Pascal at 25° C., and wherein the solvent satisfies Equation 1:δ2=(δD)2+(δP)2+(δH)2  Equation 1wherein δ is a Hansen solubility parameter, and δ is about 16.4 MPa1/2 to about 18.2 MPa1/2, δD is a dispersion energy parameter, and δD is about 15 MPa1/2 to about 18.2 MPa1/2, δP is a polar-dipolar energy parameter, and δP is about 0 MPa1/2 to about 4 MPa1/2, and δH is a hydrogen bonding energy parameter, and δH is about 0 MPa1/2 to about 6 MPa1/2.