Solid Electrolyte Composition for Stable High-Conductivity Batteries

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Solution Overview

Problem

Current lithium solid-state battery technologies face challenges in achieving improved reliability, capacity, thermal characteristics, lifetime, and recharge performance to meet the demands of increasing mobile devices, hybrid/electric automobiles, and Internet-of-Things devices.

Innovation Solution

A solid electrolyte material comprising Li, T, X, and A, where T is at least one of P, As, Si, Ge, Al, and B, X is a halogen or N, and A is one or more of S and Se, with specific X-ray diffraction peaks, is used to form a solid electrolyte layer in lithium solid-state batteries, enhancing ionic conductivity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solid electrolyte materials are used, then manufacturing is simpler, but ionic conductivity and capacity retention are insufficient

Engineering Contradiction:
Improvecapacity retentionVSAvoidelectrolyte composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite solid electrolyte materials combining multiple elements (Li, P, S, Si, B, Al, Ge, As, Se, Te) to achieve superior ionic conductivity and capacity retention. The composite structure allows synergistic effects among different elements, resolving the contradiction between improved reliability and material complexity by creating a multi-functional electrolyte system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically varies compositional parameters (ratios of Li, P, S, and other elements) and processing parameters (sintering temperature, time, and atmosphere) to optimize electrolyte performance. This parameter optimization approach enables achieving high ionic conductivity and capacity retention while managing the complexity of multi-element compositions.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If higher capacity batteries are developed, then energy storage increases, but thermal stability and safety deteriorate

Engineering Contradiction:
Improvelithium capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent utilizes phase transition parameters and compositional ratios to achieve high lithium capacity while maintaining thermal stability. By carefully controlling the stoichiometry and processing conditions, the electrolyte achieves optimal performance at elevated temperatures without compromising safety.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of high-capacity materials (which often exhibit poor thermal stability) into benefit by selecting specific element combinations that inherently provide both high capacity and thermal resistance. The multi-element composition transforms what would be conflicting requirements into synergistic properties.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If solid electrolyte density is increased, then ionic conductivity improves, but mechanical fragility increases

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs composite materials with multiple elements that provide both high ionic conductivity and mechanical strength. The combination of different sized atoms and bonding characteristics in the multi-element electrolyte creates a structure that is both conductive and mechanically robust, resolving the contradiction between density/conductivity and mechanical strength.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solid electrolyte material improves capacity retention, resistance, and stability at elevated temperatures, with high ionic conductivity and mechanical properties that support efficient energy storage and utilization in lithium solid-state batteries.

Implementation Method 1

enhancing ionic conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

may include glass ceramic and/or mixed crystalline phases

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS12166173B2Solid electrolyte material and solid-state battery made therewith
Publication Date: 2024.12.10 SOLID POWER OPERATING INC
  • US12166173B2 patent drawing
  • US12166173B2 patent drawing
  • US12166173B2 patent drawing

AI summary

A solid electrolyte material comprises Li, T, X and A wherein T is at least one of P, As, Si, Ge, Al, and B; X is one or more halogens or N; A is one or more of S and Se. The solid electrolyte material has peaks at 17.8°±0.75° and 19.2°±0.75° in X-ray diffraction measurement with Cu-Kα(1,2)=1.5418 Å and may include glass ceramic and/or mixed crystalline phases.