Inorganic Solid Electrolyte Composition for Fast Superionic Synthesis

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Solution Overview

Problem

Existing organic electrolyte-based batteries suffer from safety issues and limitations in mechanical and chemical stability, hindering their commercialization, while inorganic sulfide, oxide, and halide solid electrolytes face drawbacks that need to be addressed for improved electrochemical performance.

Innovation Solution

Development of inorganic solid electrolytes with the formula AzNvS1-yOyX5, produced via a fast synthesis route, exhibiting superionic conductivity and suitable for use in batteries, with a method involving mechanochemical milling of precursor compounds in an inert atmosphere to form a homogenous precursor mixture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If organic electrolyte-based batteries are used, then commercialization is easier, but safety issues and limitations in mechanical and chemical stability occur

Engineering Contradiction:
Improvecommercialization easeVSAvoidsafety and stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by incorporating oxygen into the sulfide electrolyte structure (creating Li2TaS1-xOxCl5), which fundamentally alters the material properties to achieve both high ionic conductivity and improved stability, resolving the contradiction between ease of manufacture and reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite inorganic electrolyte system combining sulfide, oxide, and halide components in a specific structure (AzNvS1-yOyX5), leveraging the advantages of each material class to achieve superior mechanical and chemical stability while maintaining high ion conduction

Inventive Principle:
Principle #40Composite materials

2Reliability

If sulfide, oxide, and halide solid electrolytes are used, then mechanical and chemical stability is improved, but drawbacks hinder commercialization

Engineering Contradiction:
Improvemechanical and chemical stabilityVSAvoidcommercialization feasibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes compositional parameters (ratios of sulfide, oxide, and halide components) to achieve the ideal balance between stability and manufacturability, demonstrating that controlled parameter adjustment can resolve commercialization barriers while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional synthesis routes are used, then production is simpler, but synthesis time is longer

Engineering Contradiction:
Improvesynthesis simplicityVSAvoidsynthesis speed
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies preliminary mechanochemical milling to precursors before the main synthesis reaction, which pre-mixes and activates the starting materials, enabling faster and more complete reactions that reduce overall synthesis time while maintaining process simplicity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolytes demonstrate high ionic conductivity, low electronic conductivity, and stable performance over a wide temperature range, making them suitable for electronic devices and batteries, including solid-state batteries, even in cold environments.

Implementation Method 1

The electrolytes demonstrate high ionic conductivity, low electronic conductivity

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

a method involving mechanochemical milling of precursor compounds in an inert atmosphere to form a homogenous precursor mixture

Methodology Applied
Scientific EffectMechanochemical milling: Mechanical Force

Data Source

PatentUS20250323315A1Inorganic solid electrolytes and efficient methods for making the same
Publication Date: 2025.10.16 FLORIDA STATE UNIV RES FOUND INC
  • US20250323315A1 patent drawing
  • US20250323315A1 patent drawing
  • US20250323315A1 patent drawing

AI summary

In accordance with the purpose(s) of the present disclosure, as embodied and broadly described herein, the disclosure, in one aspect, relates to inorganic solid electrolytes and synthesis of inorganic solid electrolytes. The electrolytes have the general formula AzNvS1-yOyX5, exhibit superionic conductivity, and can be produced via a relatively fast synthesis route. The electrolytes can be a component of different types of batteries.