Solid Fabric Softener Composition with Cationic Polymer and Buffer System

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Solution Overview

Problem

Current detergents and fabric softeners fail to provide sufficient softening and fragrance delivery to fabrics during the wash cycle, limiting consumer control over the amount of softening agents used.

Innovation Solution

A composition for fabric treatment comprising a cationic polymer, water-soluble carrier, fragrance, buffer system, and optional silicone, rheology modifier, emulsifying substance, colorant, bittering agent, and solvent, which forms melt bodies that can be added to the wash cycle to enhance fabric softness and fragrance delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional detergents and fabric softeners are used, then fabrics are washed and maintained, but the softening effect is insufficient and consumers cannot control the amount of softening agents

Engineering Contradiction:
Improveconsumer control over softening amountVSAvoidsoftening effect
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention separates the softening function from the detergent by using a distinct solid composition containing cationic polymer softening agents. This allows consumers to independently control the amount of softening agent added to the wash cycle, while the detergent handles cleaning. The solid composition is a separate, measurable product that can be dosed independently of the liquid detergent.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solid composition acts as an intermediary carrier that delivers cationic polymer softening agents to the fabric. This intermediary form (solid melt body) enables precise metering and control of the softening agent amount, while the cationic polymer itself provides the reliable softening effect on fabric contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If solid compositions with fragrance are used, then consumers can control fragrance delivery, but additional softening is not provided

Engineering Contradiction:
Improvecustomizable meteringVSAvoidfabric softening
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention merges multiple functions into a single solid composition: fragrance delivery, fabric softening, and static control. The solid melt body contains cationic polymer softening agents along with fragrance, allowing consumers to control both softening and fragrance delivery simultaneously through a single metered addition to the wash cycle.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The solid composition serves multiple functions: it acts as a fragrance carrier, a fabric softener through cationic polymer deposition, and a static control agent. This multi-functional solid product replaces the need for separate fragrance and softening treatments, providing universal benefit in a single customizable dose.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If more softening agents are added to achieve greater softness, then fabric softness improves, but the complexity of the washing system increases

Engineering Contradiction:
Improvefabric softnessVSAvoidwashing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention uses a disposable solid composition (melt body) that is added to each wash cycle as needed. This single-use solid form eliminates the need for complex dosing systems, pumps, or reservoirs. The consumer simply adds the appropriate amount of solid composition to the drum, and it dissolves and releases the cationic polymer softening agents during the wash cycle.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition significantly boosts fabric softness and fragrance delivery, offering customizable softening and scenting options beyond traditional detergents and fabric softeners, as demonstrated by increased softness scores in extraction energy tests.

Implementation Method 1

at least one cationic polymer

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 2

at least one water-soluble carrier

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

heating the mixture and obtaining a melt thereby

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS11220657B2Solid perfume composition delivering softening
Publication Date: 2022.01.11 HENKEL KGAA

AI summary

Solid particulate compositions for fabric treatment having at least one cationic polymer, at least one water-soluble carrier, at least one fragrance, at least one buffer system, and other optional ingredients. During a wash cycle, the compositions deliver softening to the fabrics. The disclosure further provides a method of making a solid particulate composition for fabric treatment including: mixing a water-soluble solid carrier and a buffer system to form a mixture; wherein the solid carrier is an aqueous salt having a water vapor partial pressure at a temperature from about 30° C. to about 100° C. that corresponds to the water vapor partial pressure of a saturated solution of the salt at the same temperature; adding a cationic polymer and a fragrance into the mixture; mixing the mixture; heating the mixture and obtaining a melt thereby; and cooling and shaping the melt into individual particles including melt bodies.