Solid Ultrasonic Coupling Gel Assembly for Easy Head Attachment

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Solution Overview

Problem

Existing ultrasound devices face challenges with inconvenient cleaning and high cost due to liquid or solid-state ultrasonic coupling gels, which are difficult to fix and costly.

Innovation Solution

An ultrasonic device design featuring a solid ultrasonic coupling gel with a fixing piece that includes a cover plate and peripheral wall, allowing for easy assembly and attachment to the skin, reducing friction, and incorporating magnetic or elastic connections for stability and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid ultrasonic coupling gel is used, then ultrasonic transmission is effective, but it is inconvenient to clean and has high cost

Engineering Contradiction:
Improveultrasonic transmission effectivenessVSAvoidcleaning convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the physical state of the ultrasonic coupling gel from liquid to solid form. The solid gel is provided in a storage container and applied to the ultrasonic head, maintaining ultrasonic transmission effectiveness while eliminating the cleaning issues associated with liquid gel. This parameter change (from liquid to solid state) directly resolves the contradiction between effective ultrasonic transmission and cleaning convenience.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If solid-state ultrasonic coupling gel is used, then cleaning is easier, but it is difficult to fix and high in cost

Engineering Contradiction:
Improvecleaning convenienceVSAvoidfixing difficulty
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent segments the solid ultrasonic coupling gel into a storage container portion and an application portion. The gel is stored in a container that can be easily attached to or removed from the ultrasonic head, simplifying the fixing process. This segmentation allows the gel to be easily replaced without complex fixing mechanisms, addressing the contradiction between cleaning ease and fixing difficulty.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a storage container as an intermediary between the solid ultrasonic coupling gel and the ultrasonic head. The container serves as a mediator that simplifies the attachment and removal process, making the solid gel easier to fix and replace while maintaining cleaning convenience.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If solid ultrasonic coupling gel is used, then cost is reduced, but assembly and attachment require simplification

Engineering Contradiction:
Improveassembly easeVSAvoidstructure simplicity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent divides the device into segmented components: a storage container for the solid ultrasonic coupling gel and an ultrasonic head. This segmentation simplifies the overall structure and assembly process, allowing the gel container to be independently manufactured and attached to the ultrasonic head, thereby reducing manufacturing complexity while maintaining cost-effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The storage container is designed to be nested with or attached to the ultrasonic head, creating a compact integrated structure. This nesting approach simplifies the overall device structure while maintaining ease of assembly and manufacturing, addressing the contradiction between assembly ease and structural simplicity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design facilitates rapid assembly, reduces the risk of gel breakage, and enhances user comfort by minimizing friction and acoustic resistance, while maintaining effective ultrasonic performance.

Implementation Method 1

an ultrasonic head 20 configured to be connected to the body 10 and is configured to generate ultrasound

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Implementation Method 2

an ultrasonic coupling gel 40 configured for ultrasound to pass through

Methodology Applied
Scientific EffectAcoustic transmission: Acoustic Radiation Pressure

Implementation Method 3

incorporating magnetic or elastic connections for stability and ease of use

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 4

incorporating magnetic or elastic connections for stability and ease of use

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12440184B2Ultrasonic device for coupling an ultrasonic coupling gel and ultrasonic head
Publication Date: 2025.10.14 JKH HEALTH CO LTD
  • US12440184B2 patent drawing
  • US12440184B2 patent drawing
  • US12440184B2 patent drawing

AI summary

The present disclosure provides an ultrasonic device including an ultrasonic head connected to the body through a lead wire or wirelessly, a fixing piece and an ultrasonic coupling gel. The fixing piece includes a cover plate and a peripheral wall circumferentially connected with the cover plate. The peripheral wall is sleeved on the ultrasonic head to realize connection between the fixing piece and the ultrasonic head, and at the same time, an accommodation space is formed between the ultrasonic head and the cover plate. The ultrasonic coupling gel includes a first connecting part that is accommodated in the accommodation space and respectively attached to the ultrasonic head and the cover plate. Close connection between the ultrasonic coupling gel and the ultrasonic head is realized by arranging the first connecting part between the ultrasonic head and the cover plate, so that the force on the first connecting part is more uniform.