Solid Microneedle Arrays for Low-Contamination ISF Collection

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Solution Overview

Problem

Existing methods for collecting interstitial fluid (ISF) from skin are limited by invasiveness, slow collection rates, and small sample volumes, lacking reliable and simple collection techniques due to barriers like the stratum corneum and low flow conductivity.

Innovation Solution

The use of an array of solid microneedles to create apertures in the skin, combined with methods to facilitate ISF mobilization, such as local edema induction and hydrophilic surfaces, enables efficient collection of large volumes of ISF without significant blood contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If suction blisters are used to sample ISF, then ISF can be collected from skin, but the technique requires specialized equipment, well-trained personnel, and causes injury that takes weeks to heal

Engineering Contradiction:
ImproveISF collection capabilityVSAvoidequipment complexity and personnel training requirements
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs disposable microneedle arrays that are inexpensive, single-use devices eliminating the need for complex reusable equipment. These microneedles are applied once and discarded, removing requirements for specialized equipment maintenance and reducing personnel training needs while effectively collecting ISF samples

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If microdialysis is used to measure analyte concentrations, then free unbound analyte concentrations can be measured, but the method is poorly suited for proteins due to molecular weight cut-off and low diffusion rates

Engineering Contradiction:
Improveanalyte concentration measurementVSAvoidapplicability to different analyte types
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the key parameter of transport mechanism from diffusion-based (microdialysis) to convection-based (reverse iontophoresis). This parameter change enables the system to transport proteins and other macromolecules effectively, as convection can move particles regardless of molecular weight, thereby expanding versatility to include protein analysis while maintaining measurement precision

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If reverse iontophoresis is used to analyze ISF, then ISF can be measured, but frequent calibration is required to maintain accuracy

Engineering Contradiction:
ImproveISF analysis capabilityVSAvoidmeasurement accuracy stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent implements a self-calibrating system where the microneedle array automatically performs calibration using internal reference standards or self-referencing mechanisms. This self-service calibration approach maintains measurement accuracy without requiring frequent external calibration interventions, thereby improving reliability while preserving ISF analysis capability

Inventive Principle:
Principle #25Self-service

4Object-affected harmful factors

If microneedles are used for ISF sampling, then minimally invasive sampling is achieved, but sampling volumes are limited to sub-microliter volumes

Engineering Contradiction:
ImproveinvasivenessVSAvoidsampling volume
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent divides the sampling function across multiple microneedles arranged in arrays with numerous elements. Each microneedle contributes to the total sample volume, and by segmenting the collection across many parallel channels, the system achieves minimally invasive sampling while accumulating sufficient total volume (microliter to milliliter range) for comprehensive analysis

Inventive Principle:
Principle #1Segmentation

5Object-affected harmful factors

If the stratum corneum and viable epidermis are intact, then skin provides protective barriers, but these barriers prevent easy access to dermal ISF

Engineering Contradiction:
Improveskin protectionVSAvoidaccess to ISF
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent applies local quality changes by using microneedles to create localized, controlled pathways through the stratum corneum and viable epidermis. The microneedles modify only the specific insertion points, maintaining the overall integrity and protective function of the skin barriers while providing localized access to dermal ISF for sampling

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method allows for rapid, minimally invasive collection of clinically relevant quantities of ISF, suitable for disease detection and monitoring, with reduced artifacts and blood contamination, facilitating analysis of unique biomarkers.

Implementation Method 1

Hollow MNs have also been used for collecting biomarkers by diffusion or convection of ISF through the hollow MNs by capillary action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The outer surfaces of the microneedles may be hydrophilic, which may facilitate ISF flow along the outer surfaces of the microneedles

Methodology Applied
Scientific EffectHydrophilicity: Hydrophile

Implementation Method 3

suction blisters have been widely used to sample ISF from skin

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS12433510B2Methods and systems for improved collection of interstitial fluid
Publication Date: 2025.10.07 GEORGIA TECH RES CORP
  • US12433510B2 patent drawing
  • US12433510B2 patent drawing
  • US12433510B2 patent drawing

AI summary

Methods and devices of collecting ISF from skin. The methods may include inserting an array of microneedles into a patient's skin to form apertures in the patient's skin, facilitating ISF mobilization within the skin, and collecting ISF that flows from the apertures. The devices may include an array of microneedles extending from a backing structure. The devices also may include a collection matrix for collecting ISF and/or means for facilitating ISF mobilization.