Solid Polymer Electrolyte Films for Safer Lithium Metal Batteries

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Solution Overview

Problem

Conventional lithium-ion batteries face safety concerns due to the use of liquid electrolytes, which are flammable and can lead to thermal runaway and explosion, especially in extreme temperatures. Additionally, the energy density of graphite anodes is significantly lower than solid lithium metal anodes, posing challenges for high-performance battery applications.

Innovation Solution

Development of novel polymers, specifically copolymers containing vinylene carbonate, which can be used to create solid electrolytes and separators for batteries. These polymers are designed to be flexible, lightweight, and ionically conductive, eliminating the need for liquid electrolytes and enhancing safety and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in lithium-ion batteries, then ionic conduction is achieved, but safety deteriorates due to flammability and thermal runaway risk

Engineering Contradiction:
ImprovesafetyVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to solid by using vinylene carbonate copolymers. This parameter change eliminates the flammability inherent in liquid electrolytes while maintaining ionic conduction capability through the solid polymer matrix, directly resolving the safety contradiction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite polymer structures containing vinylene carbonate units combined with other monomer units. This composite approach creates a solid electrolyte material that combines the beneficial properties of different polymer components to achieve both safety and ionic conduction.

Inventive Principle:
Principle #40Composite materials

2Reliability

If graphite anodes are used, then safety is improved, but energy density deteriorates due to lower lithium storage capacity

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the anode material from graphite to solid lithium metal, representing a fundamental parameter change in the active material. This enables significantly higher lithium storage capacity and energy density while the solid electrolyte ensures safe operation by preventing dendrite formation and thermal runaway.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If solid polymers are used as electrolytes, then safety is improved by eliminating flammable liquids, but manufacturing complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The vinylene carbonate copolymer electrolyte forms a self-supporting solid membrane that inherently provides both ionic conduction and structural integrity. This self-service property simplifies battery manufacturing by eliminating the need for separate liquid electrolyte filling and sealing operations, reducing overall device complexity despite the advanced material.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of these novel polymers in solid-state batteries improves safety by eliminating flammable liquids and enhances energy density by providing a more efficient ion conduction mechanism, enabling batteries to perform well in extreme temperatures and powering high-demand applications.

Implementation Method 1

a solid state metal ion conductive separator... capable of facilitating ion transport

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

These polymers may have a variety of applications and are especially useful being incorporated into various features of batteries

Methodology Applied
Scientific EffectPolymer elasticity: Elasticity

Data Source

PatentUS20250034304A1Polymer Compositions, Films, and Batteries, and Methods of Manufacture and Decomposition
Publication Date: 2025.01.30 PIERSICA INC
  • US20250034304A1 patent drawing
  • US20250034304A1 patent drawing
  • US20250034304A1 patent drawing

AI summary

Polymers formed from a first monomer and at least one second monomer different form the first monomer. The polymer is conformationally formed to dissolve metal salts in order to form a solid electrolyte capable of conducting lithium and other metals, which may be formed into a film, layered, or otherwise configured to conduct lithium within cell(s) of a battery. The polymer is suitable for use in various components of solid state batteries in various environmental conditions. Decomposition reactions of the polymers.