Solid-State Battery Anode Granules for Si Crack Durability

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Solution Overview

Problem

The volume change of Si-based active materials during charge and discharge in all solid state batteries leads to cracks in the anode layer, disrupting ion and electron conducting paths and reducing capacity durability over time.

Innovation Solution

Incorporating a granulated body of Si-based active material and a molten salt with a melting point between 30°C and 120°C into the anode layer, which acts as a cushion in the solid state to inhibit crack formation and repairs cracks in the liquid state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If Si-based active material is used in the anode layer, then energy density is improved, but crack is easily generated in the anode layer when charge and discharge are repeated

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity durability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the physical state parameter of the molten salt from liquid to solid by controlling the temperature to be lower than its melting point. This parameter change allows the molten salt to exist in a solid state that can mechanically support and protect the Si-based active material during volume changes, while still maintaining its ion conductivity properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces molten salt as an intermediary substance between the Si-based active material particles. This intermediary fills the voids and spaces between particles, acting as a buffer that absorbs and distributes the mechanical stress generated during Si expansion and contraction, thereby preventing crack formation in the anode layer

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If Si-based active material undergoes volume change during charge and discharge, then ion conducting path and electron conducting path are cut off, but capacity durability degrades over time

Engineering Contradiction:
Improvecharge and discharge cyclesVSAvoidcapacity durability
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by pre-filling the spaces between Si-based active material particles with molten salt before the battery operates. This pre-positioned molten salt acts as a cushion that is already in place to absorb and distribute mechanical stress during subsequent charge and discharge cycles, preventing crack formation that would otherwise occur due to Si volume changes

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery maintains capacity durability by preventing crack formation and repairing cracks through the use of a molten salt that transitions between solid and liquid states, enhancing the battery's performance.

Implementation Method 1

a molten salt, which is in a solid state at 25° C.

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the molten salt that transitions between solid and liquid states

Methodology Applied
Scientific EffectThermal energy storage: Thermal Energy Storage

Data Source

PatentUS12476248B2All solid state battery, method for producing all solid state battery, and method for recovering all solid state battery
Publication Date: 2025.11.18 TOYOTA JIDOSHA KK
  • US12476248B2 patent drawing
  • US12476248B2 patent drawing
  • US12476248B2 patent drawing

AI summary

A main object of the present disclosure is to provide an all solid state battery with capacity durability. The present disclosure achieves the object by providing an all solid state battery including a cathode layer, an anode layer, and a solid electrolyte layer arranged between the cathode layer and the anode layer, wherein the anode layer contains a granulated body including a Si-based active material and a molten salt, which is in a solid state at 25° C.