Solid-State Battery Anode Protection Layer for Side-Reaction Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing all solid-state batteries face challenges in preventing side reactions between the negative current collector and the electrolyte, which can lead to corrosion and reduced battery performance.

Innovation Solution

The implementation of a negative electrode protection layer, composed of materials like fluorine adhesives, acryl adhesives, or silicon adhesives, between the negative current collector and the negative electrode coating layer, effectively isolates the current collector from the electrolyte, thereby preventing side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a negative electrode protection layer is introduced to prevent side reactions, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvebattery cycle-lifeVSAvoidelectrode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a negative electrode protection layer as an intermediary component between the negative current collector and the negative electrode coating layer. This protection layer acts as a mediator that prevents direct contact and side reactions between the current collector and electrolyte, thereby improving battery reliability and cycle-life without fundamentally changing the electrode architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The negative electrode is segmented into distinct functional layers: a negative current collector, a negative electrode protection layer, and a negative electrode coating layer. This segmentation allows each layer to perform its specific function independently, with the protection layer specifically tasked with preventing side reactions, thus improving reliability while maintaining structural organization.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a protection layer is added to suppress side reactions, then reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecorrosion preventionVSAvoidlayer thickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent specifies a thickness range for the negative electrode protection layer (0.1 μm to 30 μm) to optimize its protective function. By defining appropriate parameter ranges rather than requiring exact thickness values, the patent balances corrosion prevention effectiveness with manufacturing feasibility, reducing the stringency of precision requirements while maintaining reliability improvements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly suppresses the side reaction between the negative current collector and the electrolyte, enhancing the battery's cycle-life characteristics and maintaining energy density.

Implementation Method 1

The negative electrode protection layer may be an insulation layer... effectively isolates the current collector from the electrolyte, thereby preventing side reactions

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 2

The negative electrode protection layer may include a fluorine adhesive, an acryl adhesive, a cyanoacrylate adhesive, a rubber adhesive, a polyurethane adhesive, a silicon adhesive, or a combination thereof

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20250105299A1All solid-state battery and all solid-state battery stack
Publication Date: 2025.03.27 SAMSUNG SDI CO LTD
  • US20250105299A1 patent drawing
  • US20250105299A1 patent drawing
  • US20250105299A1 patent drawing

AI summary

An all solid-state battery includes a negative electrode including a negative electrode protection layer, a negative electrode coating layer, and a negative current collector between the negative electrode protection layer and the negative electrode coating layer; a positive electrode; and a solid electrolyte layer between the negative electrode and the positive electrode.