Solid-State Li-Ion Anode Layering to Suppress Dendrites

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Solution Overview

Problem

Existing all-solid-state lithium-ion secondary batteries require high external pressure to prevent the formation of dendrites and voids due to metal lithium precipitation, which hinders thinning and reduces discharge capacity and lifetime.

Innovation Solution

The battery design includes a negative electrode active material layer composed of carbon material and Ag, structured with two or more sub-layers, where the sub-layer adjacent to the negative electrode current collector has a higher Ag content than the sub-layer adjacent to the solid electrolyte, eliminating the need for high external pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high external pressure is applied using end plates to prevent void formation, then reliability is improved, but device complexity increases and thinning is hindered

Engineering Contradiction:
Improvebattery reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the end plates that apply external pressure from the battery structure. Instead of using mechanical pressure application, the invention uses an amorphous carbon interface layer that inherently prevents void formation through its material properties, thereby eliminating the need for complex pressure application mechanisms while maintaining battery reliability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an amorphous carbon interface layer as an intermediary between the metal layer and the electrolyte. This intermediate layer prevents direct contact and reaction between metal lithium and the electrolyte, thereby preventing void formation without requiring external pressure. The amorphous carbon layer acts as a mediator that solves the reliability issue through its unique material properties rather than mechanical force

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If amorphous carbon interface layer is used to prevent void formation, then reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvebattery reliabilityVSAvoidinterface layer precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material parameter of the interface layer from crystalline or other structured carbon to amorphous carbon. This parameter change in the material structure provides inherent void prevention capabilities without requiring precise control of layer thickness or uniformity, thereby reducing manufacturing precision requirements while improving reliability

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If metal lithium is used as negative electrode active material, then energy density is improved, but dendrite formation increases

Engineering Contradiction:
Improveenergy densityVSAvoiddendrite formation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent uses an amorphous carbon interface layer as an intermediary between metal lithium and the electrolyte. This intermediate layer prevents direct interaction that would lead to dendrite formation, while still allowing lithium ion transport. The amorphous carbon structure provides a protective interface that enables the use of high-capacity metal lithium without the harmful dendrite effect

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite structure consisting of metal lithium, amorphous carbon, and electrolyte. The amorphous carbon component in this composite material system provides dendrite suppression capabilities while maintaining the high energy density benefits of metal lithium, effectively combining the advantages of different materials

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design suppresses dendrite formation and enhances discharge capacity and lifetime characteristics without requiring external pressure, improving the battery's overall performance.

Implementation Method 1

a solid electrolyte interposed between the positive electrode and the negative electrode

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the negative electrode active material layer comprises a carbon material and Ag

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS20250233134A1All-Solid-State Lithium-Ion Secondary Battery
Publication Date: 2025.07.17 LG ENERGY SOLUTION LTD
  • US20250233134A1 patent drawing
  • US20250233134A1 patent drawing
  • US20250233134A1 patent drawing

AI summary

An all-solid-state lithium-ion secondary battery includes a positive electrode, a negative electrode, and a solid electrolyte between the positive electrode and the negative electrode. The negative electrode has a negative electrode current collector and a negative electrode active material layer that comprises a carbon material and Ag.