All Solid State Battery Anode Pressure Stability

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Solution Overview

Problem

The large volume change of Si-based active materials during charge and discharge in all solid state batteries leads to path cut-off, deteriorating battery performance, and the restraining pressure applied to mitigate this change is affected by the expansion and contraction of these materials, necessitating a solution to stabilize the pressure.

Innovation Solution

Incorporating a Si-based active material with an average particle size of 100 nm to 800 nm and a low crystalline sulfide solid electrolyte with specific Raman spectroscopy characteristics, including a peak at 415 cm−1 to 425 cm−1 and a half-value width of 15.5 cm−1 to 20.0 cm−1, to form an anode active material layer, which suppresses the change in restraining pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Si-based active material is used as anode active material, then capacity properties are improved, but volume change during charge and discharge causes path cut-off and battery performance deterioration

Engineering Contradiction:
Improvebattery performanceVSAvoidvolume stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the particle size parameter of Si-based active material to a specific range (100 nm to 800 nm average particle size) to reduce volume change during charge-discharge cycles. This parameter optimization allows the material to maintain capacity properties while minimizing expansion and contraction that lead to path cut-off.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite anode active material layer combining Si-based active material with sulfide solid electrolyte in specific volume ratios (Si-based: 1-65 vol%, sulfide solid electrolyte: 35-99 vol%). This composite structure mitigates the volume change issue of pure Si-based material while maintaining high capacity properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If restraining pressure is applied to suppress path cut-off, then battery performance is improved, but expansion and contraction of Si-based active material causes change in restraining pressure

Engineering Contradiction:
Improvebattery performanceVSAvoidrestraining pressure stability
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent optimizes the particle size parameter of Si-based active material (100 nm to 800 nm) to reduce the magnitude of expansion and contraction during charge-discharge cycles. This parameter change directly reduces the fluctuation of restraining pressure while maintaining the ability to suppress path cut-off.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite structure of Si-based active material (1-65 vol%) and sulfide solid electrolyte (35-99 vol%) creates a more stable overall volume during charge-discharge cycles. The sulfide solid electrolyte acts as a buffer that reduces the impact of Si-based material expansion and contraction, thereby stabilizing restraining pressure.

Inventive Principle:
Principle #40Composite materials

3Reliability

If Si-based active material with small particle size is used, then path cut-off is reduced, but manufacturing precision and particle size control become more difficult

Engineering Contradiction:
Improveion conducting path continuityVSAvoidparticle size control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent defines a specific particle size range (100 nm to 800 nm average particle size) that balances the benefits of small particles (reduced path cut-off) with manufacturing feasibility. This parameter specification makes particle size control more manageable while maintaining the advantages of nanoscale materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The specified Si-based active material and low crystalline sulfide solid electrolyte combination effectively reduces the change in restraining pressure caused by expansion and contraction, enhancing battery performance by maintaining a stable ion and electron conducting path.

Implementation Method 1

the sulfide solid electrolyte includes, in a Raman spectroscopy spectrum, a peak in a position of 415 cm−1 or more and 425 cm−1 or less, and a half-value width of the peak is 15.5 cm−1 or more and 20.0 cm−1 or less

Methodology Applied
Scientific EffectRaman spectroscopy:

Implementation Method 2

a lithium ion conductivity of the sulfide solid electrolyte at 25° C. may be 1.5 mS/cm or more and 3.5 mS/cm or less

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20230163349A1All solid state battery
Publication Date: 2023.05.25 TOYOTA JIDOSHA KK
  • US20230163349A1 patent drawing
  • US20230163349A1 patent drawing

AI summary

A main object of the present disclosure is to provide an all solid state battery in which change in restraining pressure caused by expansion and contraction of a Si-based active material can be suppressed. The present disclosure achieves the object by providing an all solid state battery including layers in the order of a cathode active material layer, a solid electrolyte layer, and an anode active material layer, wherein: the anode active material layer includes a Si-based active material and a sulfide solid electrolyte; an average particle size D50 of the Si-based active material is 100 nm or more and 800 nm or less; the sulfide solid electrolyte includes, in a Raman spectroscopy spectrum, a peak in a position of 415 cm−1 or more and 425 cm−1 or less, and a half-value width of the peak is 15.5 cm−1 or more and 20.0 cm−1 or less; a volume ratio of the Si-based active material with respect to a total of the Si-based active material and the sulfide solid electrolyte is 1 volume % or more and 65 volume % or less; and a volume ratio of the sulfide solid electrolyte with respect to the total of the Si-based active material and the sulfide solid electrolyte is 35 volume % or more and 99 volume % or less.