Solid-State Lithium Battery Electrode Coating for Lower Interfacial Resistance

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Solution Overview

Problem

All solid-state lithium batteries face issues with high interfacial resistance due to poor contact between the solid-state electrolyte composite membrane and electrodes, and low lithium ion conductivity, which affects their performance and safety.

Innovation Solution

A method involving the dispersion of lithium-substituted Nafion in N-methylpyrrolidone to form a lithium-substituted Nafion dispersion, applied on metal foils to create anode and cathode sheets, combined with a solid polymer electrolyte composite membrane, using specific lithium ion conductive composite materials to enhance conductivity and reduce resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid-state electrolyte composite membrane is used to prevent safety problems, then safety is improved, but interfacial resistance increases due to poor contact with electrodes

Engineering Contradiction:
ImprovesafetyVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a solid polymer electrolyte composite membrane as an intermediary layer between the liquid electrolyte and electrodes. This membrane serves as a mediator that maintains electrical conductivity while preventing direct contact between liquid electrolyte and electrodes, thereby reducing interfacial resistance while maintaining safety benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses a composite structure combining liquid electrolyte and solid polymer electrolyte membrane. The composite material leverages the high conductivity of liquid electrolyte and the safety advantages of solid membrane, achieving both low interfacial resistance and improved safety

Inventive Principle:
Principle #40Composite materials

2Reliability

If a solid-state electrolyte composite membrane is used, then safety is improved, but lithium ion conductivity decreases at room temperature

Engineering Contradiction:
ImprovesafetyVSAvoidlithium ion conductivity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent merges the advantages of liquid electrolyte (high lithium ion conductivity) and solid polymer electrolyte membrane (safety) into a hybrid system. The liquid electrolyte provides high ion conductivity while the solid membrane ensures safety, achieving both objectives simultaneously

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies different electrolyte types in different locations: liquid electrolyte is used where high conductivity is needed (in contact with electrodes), while solid polymer membrane is used where safety is prioritized (as the main electrolyte layer). This local differentiation optimizes both conductivity and safety

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in improved lithium ion conductivity and reduced interfacial resistance, leading to higher discharge specific capacity, coulombic efficiency, and discharge capacity retention in all solid-state lithium batteries.

Implementation Method 1

dispersing a lithium-substituted Nafion in N-methylpyrrolidone in an amount ranging from 0.5 wt % to 5.0 wt % based on 100 wt % of N-methylpyrrolidone to form a lithium-substituted Nafion dispersion

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

a solid polymer electrolyte composite membrane including a lithium ion conductive composite material

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS12573665B2Method for manufacturing all solid-state lithium battery
Publication Date: 2026.03.10 MING CHI UNIVERSITY OF TECHNOLOGY
  • US12573665B2 patent drawing
  • US12573665B2 patent drawing
  • US12573665B2 patent drawing

AI summary

Disclosed herein is a method for manufacturing an all solid-state lithium battery, in which a lithium-substituted Nafion is dispersed in N-methylpyrrolidone in an amount ranging from 0.5 wt % to 5.0 wt % to form a lithium-substituted Nafion dispersion and an active material is dispersed in the lithium-substituted Nafion dispersion in a weight ratio of the lithium-substituted Nafion to the active material ranging from 0.05:100 to 5.00:100.