Solid-State Battery Electrode Layout for Reliable End-Face Contact

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Solution Overview

Problem

Connection failure between electrode layers and end face electrodes in solid state batteries is prevalent, leading to deterioration of battery characteristics, particularly when current collector layers are omitted.

Innovation Solution

The solid state battery design incorporates electrode layers with protruding end portions that electrically connect to end face electrodes, eliminating the need for current collector members and enhancing electrical contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If current collector layers are omitted to improve energy density, then battery energy density is improved, but connection failure between electrode layers and end face electrodes occurs

Engineering Contradiction:
Improveenergy densityVSAvoidconnection reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The electrode layer end portions are extended in the horizontal direction (another dimension) to protrude toward the end face electrodes, creating overlapping contact areas that improve connection reliability without requiring current collector layers

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The electrode layers are pre-formed with protruding end portions during the lamination process, ensuring proper electrical connection is established before battery operation begins, eliminating the need for separate current collector components

Inventive Principle:
Principle #10Preliminary action

2Reliability

If extraction portions are added to end face electrodes to improve connection, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidelectrode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of modifying the end face electrodes with extraction portions, the invention inverts the approach by making the electrode layers themselves protrude toward the end face electrodes, simplifying the overall structure while achieving the same connection reliability improvement

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS12489146B2Solid state battery
Publication Date: 2025.12.02 MURATA MFG CO LTD
  • US12489146B2 patent drawing
  • US12489146B2 patent drawing
  • US12489146B2 patent drawing

AI summary

A solid state battery having: a laminated structure in which one or more positive electrode layers and one or more negative electrode layers are alternately laminated with a solid electrolytic layer interposed in between; a positive end face electrode on a first end face of the laminated structure; and a negative end face electrode on a second end face of the laminated structure, wherein (1) at least one of the one or more positive electrode layers has an end portion having a protruding shape protruding toward the positive end face electrode in a sectional view and electrically connected to the positive end face electrode, or (2) at least one of the one or more negative electrode layers has an end portion having a protruding shape protruding toward the negative end face electrode in the sectional view and electrically connected to the negative end face electrode.