Solid-State Battery Management Layered Cathode Modeling

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Solution Overview

Problem

Solid-state batteries face limitations in instantaneous power output and widespread adoption due to lower ionic conductivity and electronic conductivities compared to liquid electrolytes, which affect their performance and suitability for automotive applications, particularly in temperature extremes.

Innovation Solution

A battery management system (BMS) models solid-state batteries as a series of layers with equivalent circuits, solving real-time linear equations to calculate state of charge (SOC) and power limits, adjusting impedance and voltage sources based on temperature, SOC, and load currents to optimize power usage and extend battery life and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If solid-state batteries are used to achieve high energy capacity and safety, then energy density and safety are improved, but instantaneous power output capability deteriorates

Engineering Contradiction:
Improveenergy capacityVSAvoidinstantaneous power output
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The cathode is divided into multiple layers with different material compositions, each layer contributing differently to energy storage and power delivery. This segmentation allows the battery to achieve both high energy capacity and acceptable power output by optimizing each layer's function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery management system dynamically adjusts operating parameters such as charge/discharge rates and temperature control based on real-time battery state, enabling the solid-state battery to deliver optimal instantaneous power output while maintaining safety and energy efficiency

Inventive Principle:
Principle #15Dynamics

2Reliability

If solid-state batteries with limited instantaneous power output are used, then safety is improved, but vehicle performance in temperature extremes deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidperformance in temperature extremes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The battery management system continuously monitors temperature, charge state, and power output, and adjusts operating parameters in real-time based on feedback from sensors. This enables the system to maintain safety while adapting performance to various temperature conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes operational parameters such as charge/discharge rates and temperature management strategies based on environmental conditions, allowing the battery to maintain safety across different temperature extremes while preserving vehicle performance

Inventive Principle:
Principle #35Parameter changes

3Power

If conventional battery devices are used to achieve high power output, then instantaneous power is improved, but energy density and mechanical durability deteriorate

Engineering Contradiction:
Improveinstantaneous power outputVSAvoidenergy density
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The cathode is divided into multiple layers with different material compositions, each layer contributing differently to energy storage and power delivery. This segmentation allows the battery to achieve both high energy capacity and acceptable power output by optimizing each layer's function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery uses composite cathode structures combining different materials (e.g., conversion materials with other compounds) to achieve a balance between energy density, power output, and mechanical durability that neither material could achieve alone

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate real-time evaluation of SOC, power capability, and state of health, allowing for practical use in vehicles by triggering additional power sources when needed and preventing overloading, thus enhancing battery performance and safety.

Implementation Method 1

an electrical behavior of each of the layers is represented by environment-dependent electrical components that model electron transport, ion transport, and particle dynamics

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

an electrical behavior of each of the layers is represented by environment-dependent electrical components that model electron transport, ion transport, and particle dynamics

Methodology Applied
Scientific EffectIon transport: Conduction (electrical)

Implementation Method 3

Each layer's equivalent circuit is then represented by an equation derived from Kirchoff s and Ohm's laws

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 4

updating an impedance value or an ideal voltage source in each layer based on the SOC for each layer and the temperature value from the temperature sensor

Methodology Applied
Scientific EffectTemperature-dependent electrical properties: Conduction (electrical)

Data Source

PatentUS9393921B1Solid-state battery management using real-time estimation of nano material electrical characteristics
Publication Date: 2016.07.19 QUANTUMSPACE BATTERY INC
  • US9393921B1 patent drawing
  • US9393921B1 patent drawing
  • US9393921B1 patent drawing

AI summary

Set forth herein are methods and systems for determining a rechargeable (i.e., secondary) battery's capability in real time, including how much power and energy can be discharged or charged, by compensating for the limitations of the standard battery model for cathode electron and ion transport restrictions in a solid-state battery. Set forth herein is also an equivalent circuit for each layer of a layered cathode (i.e., positive electrode) which is created using resistive, capacitive, and storage elements, including a state-of-charge (SOC) state variable and an SOC-dependent voltage source. In some embodiments, each layer is connected to adjoining layers using resistive elements to model ion and electron transport. In some embodiments, bulk ohmic resistance and ion exchange external to the electrode is represented using a Randles cell equivalent circuit.