Solid-State Battery Positive Electrode Particle Size Control

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Solution Overview

Problem

Conventional solid-state batteries experience deteriorating cycle characteristics due to repeated charging and discharging, leading to a reduction in discharge capacitance and inability to withstand repeated use.

Innovation Solution

A solid-state battery design featuring a positive electrode layer with a Li transition metal oxide having a layered rock salt-type structure and a LISICON-type solid electrolyte, where the positive electrode active material has an average particle size of 4 μm or less, reducing stress and increasing adhesive strength between the active material and the electrolyte.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the positive electrode active material uses a conventional particle size, then the battery structure is simpler to manufacture, but the cycle characteristics deteriorate due to peeling and cracking

Engineering Contradiction:
Improvecycle characteristicsVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by controlling the particle size of the positive electrode active material to 4 μm or less. This specific parameter modification resolves the technical contradiction by preventing peeling and cracking during charging and discharging, thereby improving cycle characteristics while maintaining manufacturing feasibility through established particle size control techniques

Inventive Principle:
Principle #35Parameter changes

2Strength

If the positive electrode active material has large particle size, then the adhesive strength between active material and electrolyte is reduced, but the manufacturing process is simpler

Engineering Contradiction:
Improveadhesive strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the particle size of the positive electrode active material to 4 μm or less. This parameter modification directly increases the adhesive strength between the active material and solid electrolyte, preventing peeling during cycling while avoiding excessive structural complexity through controlled particle engineering

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the battery uses repeated charging and discharging, then the productivity and usage duration increase, but the discharge capacitance gradually reduces due to cycle deterioration

Engineering Contradiction:
Improverepeated use capabilityVSAvoiddischarge capacitance
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by controlling the particle size of the positive electrode active material to 4 μm or less. This parameter optimization prevents peeling and cracking during charging and discharging cycles, thereby maintaining discharge capacitance and enabling repeated use without significant performance degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies beforehand cushioning by pre-controlling the particle size of the positive electrode active material to 4 μm or less before assembly. This preventive measure cushions against the harmful effects of peeling and cracking that would otherwise occur during repeated charging and discharging, preserving discharge capacitance over time

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS20220336807A1Solid-state battery
Publication Date: 2022.10.20 MURATA MFG CO LTD
  • US20220336807A1 patent drawing
  • US20220336807A1 patent drawing

AI summary

A solid-state battery including a positive electrode layer that includes a positive electrode active material having a layered rock salt-type structure and including a Li transition metal oxide containing at least one element selected from the group consisting of Co, Ni and Mn, and a solid electrolyte having a LISICON-type structure; and the positive electrode active material has an average particle size of 4 μm or less.