Solid-State Battery Charge Control via Sulfur Sublimation Detection

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Solution Overview

Problem

Lithium-ion batteries with sulfur-based positive electrodes face issues during charging, as sulfur can sublime and melt, leading to overheating and potential exothermic reactions if it reaches the negative electrode, causing battery damage.

Innovation Solution

A method and system for monitoring and controlling the charging process of solid-state batteries with sulfur-based positive electrodes, using temperature sensors to detect sublimation and terminate the charge current when a threshold temperature is exceeded, preventing sulfur from reaching the negative electrode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the battery is charged at high temperature, then the charging speed increases, but sulfur sublimation and melting occur causing battery damage

Engineering Contradiction:
Improvecharging speedVSAvoidbattery safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by implementing temperature monitoring and predictive control before sulfur sublimation occurs. The system continuously monitors temperature during charging and terminates the charging process before sulfur reaches its sublimation point (102°C) or melting point (115°C), preventing the harmful effect while maximizing safe charging speed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback control through continuous temperature monitoring during the charging process. The temperature data is fed back to the control system, which adjusts or terminates the charging current based on the monitored temperature, ensuring the battery operates within safe temperature limits while maintaining optimal charging speed.

Inventive Principle:
Principle #23Feedback

2Reliability

If temperature monitoring is implemented to detect sulfur sublimation, then battery safety improves, but device complexity increases

Engineering Contradiction:
Improvebattery safetyVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies self-service by utilizing the battery's own temperature characteristics during charging as the monitoring mechanism. The system leverages the natural thermal response of the battery components, particularly the phase change temperatures of sulfur, as built-in indicators of safe operating conditions, eliminating the need for complex external sensing systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent monitors parameter changes in temperature during the charging process to detect sulfur sublimation and melting events. By tracking temperature as a key parameter and comparing it against known phase change temperatures of sulfur (102°C for sublimation, 115°C for melting), the system achieves reliable safety monitoring through simple temperature measurement rather than complex detection systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents sulfur sublimation and melting, thereby avoiding battery damage and ensuring safe charging by monitoring temperature changes and stopping the charge current when sublimation is detected, thus maintaining battery integrity.

Implementation Method 1

monitoring and storing a temperature of the solid-state battery

Methodology Applied
Scientific EffectTemperature monitoring:

Implementation Method 2

sulfur begins to sublime at 102° C., and melts at 115° C.

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 3

terminating a flow of charge current upon detection of the indication of sulfur sublimation

Methodology Applied
Scientific EffectElectrical current termination:

Data Source

PatentUS10950901B2System and method for charge protection of a lithium-ion battery
Publication Date: 2021.03.16 TOYOTA JIDOSHA KK
  • US10950901B2 patent drawing
  • US10950901B2 patent drawing

AI summary

A method for controlling a charge process of a solid-state battery having a sulfur-based positive electrode is provided. The method includes monitoring and storing a temperature of the solid-state battery and a predetermined interval, when the temperature exceeds a threshold temperature, monitoring the temperature of the solid-state battery and/or processing the stored temperature data of the solid-state battery, for an indication of sulfur sublimation, and terminating a flow of charge current upon detection of the indication of sulfur sublimation.