Solid-State Battery Electrode Thickness Ratio for Dendrite Suppression

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Solution Overview

Problem

All solid-state batteries face challenges in achieving excellent output characteristics and cycle-life characteristics due to lithium dendrite growth and irreversible capacity issues, particularly when using lithium metal as a negative electrode.

Innovation Solution

The battery design includes a negative electrode with a current collector and a negative electrode layer, a solid electrolyte layer between them, where the thickness ratio of the solid electrolyte layer to the negative electrode layer is within a specific range (1.0≤b/a≤6.0), and the negative electrode layer is composed of a carbon-based material, metal particles, and a binder, which suppresses lithium dendrite growth and improves electrical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as a negative electrode to increase energy density, then energy density is improved, but lithium dendrite growth and volume expansion occur causing safety issues and irreversible capacity loss

Engineering Contradiction:
Improveenergy densityVSAvoidcycle-life characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid to solid, which fundamentally alters the electrochemical environment at the negative electrode. This solid state prevents lithium dendrite formation while maintaining high energy density, resolving the contradiction between energy density improvement and reliability maintenance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite negative electrode structure combining carbon-based materials with metal particles (such as lithium, sodium, or their alloys). This composite approach enables high energy density through metal particle capacity while the carbon matrix prevents dendrite growth and provides structural stability, thus improving both energy density and cycle-life characteristics

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium metal is used as a negative electrode, then capacity is improved, but volume expansion occurs during charging and discharging

Engineering Contradiction:
ImprovecapacityVSAvoidvolume expansion
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent utilizes a solid electrolyte layer that acts as a constrained environment for lithium ion insertion and extraction. This solid film structure accommodates volume changes through ion transport while maintaining overall structural integrity, preventing the severe volume expansion that would occur with bulk lithium metal

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite negative electrode with carbon-based materials and metal particles provides a matrix that accommodates volume expansion. The carbon material serves as a buffer that absorbs dimensional changes during cycling, allowing high capacity metal particles to be integrated without suffering from volume expansion issues

Inventive Principle:
Principle #40Composite materials

3Reliability

If deposition of lithium on negative current collector is used without lithium metal, then safety is improved, but power characteristics deteriorate and short-circuits occur

Engineering Contradiction:
ImprovesafetyVSAvoidpower characteristics
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent creates a composite negative electrode combining carbon-based materials (which provide safety by preventing dendrites) with metal particles (which provide high power characteristics through fast ion transport). This composite structure simultaneously achieves improved safety and maintained power characteristics, resolving the contradiction between these two parameters

Inventive Principle:
Principle #40Composite materials

4Reliability

If solid electrolyte layer thickness is increased to suppress dendrites, then reliability is improved, but internal resistance increases reducing output characteristics

Engineering Contradiction:
Improvedendrite suppressionVSAvoidoutput characteristics
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent optimizes the thickness parameter of the solid electrolyte layer to a specific range that simultaneously achieves dendrite suppression and maintains low internal resistance. By precisely controlling this dimensional parameter, the patent resolves the contradiction between reliability improvement through dendrite suppression and power characteristics maintenance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses lithium dendrite growth, enhances cycle-life characteristics, and improves output characteristics by maintaining capacity retention and reducing electrical resistance.

Implementation Method 1

a solid electrolyte located between the negative electrode and the positive electrode

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

a negative electrode including a current collector and a negative electrode layer disposed on one surface of the current collector

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS20230275262A1All solid-state battery
Publication Date: 2023.08.31 SAMSUNG SDI CO LTD
  • US20230275262A1 patent drawing
  • US20230275262A1 patent drawing
  • US20230275262A1 patent drawing

AI summary

The present invention relates an all solid-state battery, the all solid-state battery comprising: a current collecting body; a negative electrode comprising a negative electrode layer disposed on one surface of the current collecting body; a positive electrode; and a solid electrolyte layer located between the negative electrode and positive electrode, wherein the negative electrode layer thickness (a) and solid electrolyte layer thickness (b) have the relationship expressed in formula 1.1.0≤b/a≤6.0.  [formula 1]