Solid-State Breaker Pulsing for Selective Fault Coordination

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Solution Overview

Problem

The integration of solid-state circuit breakers with mechanical circuit breakers in electrical distribution systems poses challenges due to disparate time-current characteristics, making selective coordination difficult, which is essential for isolating faults without unnecessary tripping of upstream breakers.

Innovation Solution

A solid-state circuit breaker system that pulses short circuit current using a hysteresis control loop to manage the RMS value, allowing downstream mechanical circuit breakers to trip while preventing premature tripping of the solid-state breaker, ensuring only necessary isolation occurs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If solid-state circuit breakers are used to replace mechanical circuit breakers, then the reaction speed to faults is improved (microseconds vs milliseconds), but the selective coordination with downstream mechanical circuit breakers becomes difficult due to disparate time-current characteristics

Engineering Contradiction:
Improvereaction speed to faultsVSAvoidselective coordination complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The solid-state circuit breaker dynamically adjusts its time-current characteristics through electronic control to coordinate with downstream mechanical circuit breakers. The controller modifies the tripping behavior based on detected fault conditions, enabling the solid-state breaker to exhibit coordination characteristics that match the mechanical breakers' curves, thus resolving the coordination difficulty while maintaining fast response capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters of the solid-state circuit breaker by using a controller to adjust tripping thresholds and time delays. This allows the breaker to adapt its time-current characteristics to match downstream mechanical breakers, enabling selective coordination without sacrificing the inherent speed advantage of solid-state technology.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If the solid-state circuit breaker trips immediately on detecting a short circuit, then the fault isolation speed is improved, but unnecessary tripping of upstream breakers occurs preventing selective coordination

Engineering Contradiction:
Improvefault isolation timeVSAvoidselective coordination reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The solid-state circuit breaker performs preliminary detection and evaluation of fault conditions before tripping. The controller analyzes the fault characteristics and compares them against coordination curves for downstream mechanical breakers, determining whether immediate tripping is necessary or if the downstream breaker should handle the fault. This preliminary action prevents unnecessary upstream tripping while maintaining rapid response when truly needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller uses feedback from fault detection to dynamically determine tripping action. By monitoring fault current characteristics and comparing them with expected downstream breaker responses, the system provides feedback control that prevents unnecessary tripping of the solid-state breaker while ensuring it trips when downstream breakers fail to clear the fault, thus maintaining selective coordination reliability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables effective selective coordination, ensuring that only affected sections of the electrical distribution system are de-energized, reducing the risk of damage and maintaining system stability by allowing downstream mechanical breakers to isolate faults while preventing unnecessary tripping of the solid-state breaker.

Implementation Method 1

the pulsed short circuit current is regulated in a hysteresis control loop, to limit the RMS of the pulsed short circuit current

Methodology Applied
Scientific EffectHysteresis control loop: Hysteresis

Data Source

PatentUS11810744B2Selective coordination of solid-state circuit breakers and mechanical circuit breakers in electrical distribution systems
Publication Date: 2023.11.07 ATOM POWER INC
  • US11810744B2 patent drawing
  • US11810744B2 patent drawing
  • US11810744B2 patent drawing

AI summary

In an electrical distribution system including a solid-state circuit breaker (SSCB) and one or more downstream mechanical circuit breakers (CBs), a solid-state switching device in the SSCB is repeatedly switched ON and OFF during a short circuit event, to reduce a root-mean-square (RMS) value of the short circuit current. The resulting pulsed short circuit current is regulated in a hysteresis control loop, to limit the RMS to a value low enough to prevent the SSCB from tripping prematurely but high enough to allow one of the downstream mechanical CBs to trip and isolate the short circuit. Pulsing is allowed to continue for a maximum short circuit pulsing time. Only if none of the downstream mechanical CBs is able to trip to isolate the short circuit within the maximum short circuit pulsing time is the SSCB allowed to trip.