Solid State Catalytic Structure for Saccharide Dehydration

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Solution Overview

Problem

The existing methods for converting biomass into liquid fuels, particularly through hydroxymethylfurfural (HMF) production from glucose, face low yields and sensitivity to processing conditions, limiting the economic viability of lignocellulosic-derived biofuels.

Innovation Solution

A solid state catalytic structure with surfaces functionalized with imidazolium salts and aryl sulfonic acid groups is used to facilitate the dehydration of glucose and xylose to HMF and furfural, respectively, in an ionic liquid composition, allowing for efficient production of HMF and subsequent conversion to levulinic acid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional acid dehydration process is used to convert glucose to HMF, then the process is simple and well-established, but the HMF yield is low and extremely sensitive to processing conditions

Engineering Contradiction:
ImproveHMF yieldVSAvoidsensitivity to processing conditions
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the physical state of the catalyst from liquid to solid, and modifies the chemical environment by using ionic liquids. This transforms the conventional homogeneous acid catalysis into a heterogeneous system with ionic liquid mediation, thereby reducing sensitivity to processing conditions while improving HMF yield through enhanced catalyst stability and selectivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs a composite catalytic system combining solid state catalytic structures with ionic liquids. This composite approach integrates the advantages of heterogeneous catalysis (ease of separation, stability) with ionic liquid benefits (high solubility, tunable properties), achieving both high HMF yield and reduced processing condition sensitivity

Inventive Principle:
Principle #40Composite materials

2Productivity

If solid state catalytic structure with imidazolium salts and aryl sulfonic acid groups is used, then HMF and furfural yields are enhanced, but the device complexity increases

Engineering Contradiction:
ImproveHMF and furfural yieldsVSAvoidcatalyst structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The catalytic structure is segmented into distinct functional components: imidazolium salt groups for solubilization and aryl sulfonic acid groups for catalysis. This segmentation allows each component to perform its specific function optimally, achieving high productivity while maintaining structural organization that facilitates synthesis and characterization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solid state catalytic structure is designed with multiple functionalities integrated into a single system: saccharide solubilization, acid-catalyzed dehydration, and product selectivity control. This multi-functionality achieves high HMF and furfural yields from various biomass feedstocks without requiring multiple separate processing steps

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances HMF and furfural yields, providing a cost-effective and efficient pathway for converting lignocellulosic materials into valuable biofuels and chemicals, improving the economic viability of biofuel production.

Implementation Method 1

Cellulose of the saccharide feedstock is hydrolyzed by the acid functionalities of the solid state catalytic structure to provide glucose feedstock in the ionic liquid composition

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

bringing the saccharide feedstock into contact with a solid state catalytic structure at a temperature sufficient to effectuate dehydration of the glucose to provide HMF

Methodology Applied
Scientific EffectDehydration:

Data Source

PatentUS11028062B2Catalytic hydrolysis and dehydration of saccharides
Publication Date: 2021.06.08 THE BOARD OF TRUSTEES OF THE UNIV OF ARKANSAS
  • US11028062B2 patent drawing
  • US11028062B2 patent drawing
  • US11028062B2 patent drawing

AI summary

In one aspect, methods of HMF production are described herein. A method of HMF production, in some embodiments, comprises providing a saccharide feedstock including glucose and bringing the saccharide feedstock into contact with a solid state catalytic structure at a temperature sufficient to effectuate dehydration of the glucose to provide HMF. The solid state catalytic structure comprises a substrate having one or more surfaces functionalized with saccharide solubilization functionalities and acid functionalities, wherein the saccharide solubilization functionalities comprise one or more imidazolium salts pendant along chains of a first polymeric species attached to the substrate surface.