Solid-State Battery Cathode Composition for Dense Low-Resistance Electrodes

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

All-solid-state secondary batteries with small-particle positive active materials exhibit low mixture density and high resistance, leading to decreased high-rate characteristics and lifespan.

Innovation Solution

A positive electrode comprising a sulfide-based solid electrolyte with a combination of large-particle and small-particle active materials, where at least one of the materials includes a coating layer with a lithium ion conductor and a nickel-based active material containing cobalt, enhancing structural stability and ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If small-particle positive active material is used, then ionic conductivity is improved, but mixture density decreases and resistance increases

Engineering Contradiction:
Improveionic conductivityVSAvoidmixture density
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the core contains small particles for high ionic conductivity and the shell contains large particles for high mixture density. This allows different regions of the same particle to have different properties, resolving the contradiction between ionic conductivity and mixture density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining small-particle and large-particle positive active materials within the same electrode structure. The small particles provide high ionic conductivity while the large particles maintain high mixture density, creating a composite system that achieves both benefits simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If small-particle positive active material is used, then ionic conductivity is improved, but resistance increases

Engineering Contradiction:
Improveionic conductivityVSAvoidresistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The core-shell structure allows small particles in the core to provide high ionic conductivity while the shell structure manages resistance issues. The differentiated structure enables local optimization where small particles benefit ionic conductivity without proportionally increasing overall resistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By combining small and large particles in a composite structure, the patent achieves high ionic conductivity from the small particles while the overall composite structure maintains lower resistance through the synergistic effect of both particle sizes, preventing the resistance increase that would occur with small particles alone.

Inventive Principle:
Principle #40Composite materials

3Speed

If small-particle positive active material is used, then high-rate characteristics may be improved, but lifespan decreases

Engineering Contradiction:
Improvehigh-rate characteristicsVSAvoidlifespan
Core Design Contradiction:
SpeedVSDuration of action of stationary object

Solution Approach 1:

The core-shell structure with small core particles enables high-rate characteristics through fast ion transport, while the shell structure provides structural stability that extends lifespan. This local differentiation allows the electrode to achieve both high-rate performance and long cycle life.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite of small and large particles creates a synergistic effect where small particles facilitate fast charge/discharge rates while the overall composite structure maintains structural integrity over time, achieving both high-rate characteristics and extended lifespan that neither particle size could achieve alone.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the mixture density of the positive electrode, improving the battery's high-rate characteristics and lifespan by reducing interfacial resistance and preventing lithium depletion.

Implementation Method 1

at least one selected from the first positive active material and the second positive active material includes a coating layer including a lithium ion conductor

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the shell includes a nickel-based active material containing cobalt (Co)

Methodology Applied
Scientific EffectStructural stability:

Data Source

PatentUS11909043B2Positive electrode for all-solid secondary battery and all-solid secondary battery including the same
Publication Date: 2024.02.20 SAMSUNG SDI CO LTD
  • US11909043B2 patent drawing
  • US11909043B2 patent drawing
  • US11909043B2 patent drawing

AI summary

A positive electrode for an all-solid secondary battery including a sulfide-based solid electrolyte includes a first positive active material having an average particle diameter of about 15 μm to about 20 μm, a second positive active material having an average particle diameter of about 2 μm to about 6 μm, and a solid electrolyte, wherein at least one selected from the first positive active material and the second positive active material includes a coating layer including a lithium ion conductor, and each of the first positive active material and the second positive active material includes a core and a shell, wherein the shell includes a nickel-based active material containing cobalt. An all-solid secondary battery includes the positive electrode.