Re-oxidizable Solid-State Cathode for Microbial Battery Energy Recovery

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Solution Overview

Problem

Microbial fuel cells face inefficiencies in energy recovery due to voltage loss at the cathode, oxygen diffusion into the anode compartment, and methane production, limiting the conversion of chemical to electrical energy.

Innovation Solution

A microbial battery with a re-oxidizable solid-state cathode that changes composition from oxidized to reduced and back, analogous to a rechargeable battery, avoiding oxygen introduction and thus addressing the inefficiencies of traditional microbial fuel cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If oxygen gas is used at the cathode to receive electrons, then electrical power can be generated, but voltage loss occurs and dissolved oxygen diffuses into the anode compartment causing methane production

Engineering Contradiction:
Improveelectrical power generationVSAvoidvoltage loss and methane production
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent changes the cathode material from oxygen gas to solid-state metal oxides (such as MnO2, Fe2O3, Fe3O4, Co3O4, NiO, CuO, ZnO, PbO2, Bi2O3, MoO3, WO3, V2O5, Cr2O3, TiO2, and their mixtures). This parameter change in cathode composition eliminates the voltage loss and oxygen diffusion problems associated with gaseous oxygen while maintaining electrical power generation capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs inexpensive solid-state metal oxide materials that can be easily replaced and regenerated. These materials serve as single-use or limited-use cathodes that are discarded or regenerated after depletion, avoiding the ongoing costs and inefficiencies of continuous oxygen supply systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Use of energy by moving object

If a conventional microbial fuel cell uses oxygen at the cathode, then energy conversion occurs, but diffusion of dissolved oxygen into the anode compartment reduces efficiency

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidoxygen diffusion into anode
Core Design Contradiction:
Use of energy by moving objectVSLoss of substance

Solution Approach 1:

The patent changes the physical state of the cathode material from gaseous oxygen to solid-state metal oxides. This parameter change prevents oxygen diffusion into the anode compartment entirely, as solid materials do not diffuse through membranes or interfaces, thereby eliminating the associated energy loss and improving overall energy conversion efficiency.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If methane production occurs in the anode compartment, then energy is lost, but this is a consequence of oxygen diffusion from the cathode

Engineering Contradiction:
Improvemethane production energy lossVSAvoidoxygen diffusion
Core Design Contradiction:
Loss of energyVSLoss of substance

Solution Approach 1:

The patent converts the harmful effect of oxygen diffusion (which causes methane production and energy loss) into a beneficial system design feature by eliminating oxygen diffusion entirely through the use of solid-state cathodes. This prevents methane production at its source, converting a problematic side effect into a design strength.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Loss of energy

If a re-oxidizable solid-state cathode is used, then voltage losses are reduced and energy recovery is improved, but the cathode requires separate oxidation process for regeneration

Engineering Contradiction:
Improvevoltage loss reductionVSAvoidseparate oxidation process
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs solid-state metal oxide materials that can undergo reversible redox reactions. The cathode material changes oxidation state during operation (reduction during power generation, oxidation during regeneration), enabling a closed-loop system where the same material can be repeatedly used after simple regeneration, reducing overall system complexity despite the regeneration step.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microbial battery achieves improved energy recovery with reduced voltage losses and no methane production, offering a more efficient and environmentally friendly method for converting organic matter into electrical energy.

Implementation Method 1

The cathode changes its composition from an oxidized cathode composition to a reduced cathode composition when operated to provide electrical power

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

At the anode of an MFC, microbes oxidize the electron donors and transfer the electrons to an electrode

Methodology Applied
Scientific EffectMicrobial oxidation: Oxidation

Data Source

PatentUS9509028B2Microbial batteries with re-oxidizable solid-state electrodes for conversion of chemical potential energy into electrical energy
Publication Date: 2016.11.29 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US9509028B2 patent drawing
  • US9509028B2 patent drawing
  • US9509028B2 patent drawing

AI summary

A microbial battery is provided. At the anode, microbial activity provides electrons to an external circuit. The cathode is a solid state composition capable of receiving the electrons from the external circuit and changing from an oxidized cathode composition to a reduced cathode composition. Thus, no external source of oxygen is needed at the cathode, unlike conventional microbial fuel cells. The cathode can be removed from the microbial battery, re-oxidized in a separate oxidation process, and then replaced in the microbial battery. This regeneration of the cathode amounts to recharging the microbial battery.