Solid State Electrolyte Composite for Battery Safety

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Solution Overview

Problem

Conventional liquid electrolyte lithium ion batteries face high energy storage costs due to low gravimetric energy density and limited cycle times, and increasing energy density can lead to safety issues such as leakage, swelling, and explosion, limiting their suitable applications.

Innovation Solution

A novel electrolyte comprising 100 parts of oxide-based solid state inorganic electrolyte, 20 to 70 parts of [Li(—OR1)n−OR2]Y, 1 to 10 parts of nano oxide, and 1 to 20 parts of binder, forming a quasi or solid state film-like composite electrolyte, which can be modified with a hyper-branched polymer to enhance ionic conductivity and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolyte is used to achieve high ionic conductivity, then battery performance is improved, but safety issues such as leakage, swelling, and explosion occur

Engineering Contradiction:
Improveionic conductivityVSAvoidsafety issues (leakage, swelling, explosion)
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical state of the electrolyte from liquid to solid by using oxide-based solid state inorganic electrolyte. This fundamental parameter change eliminates the safety issues associated with liquid electrolytes (leakage, swelling, explosion) while maintaining high ionic conductivity through the solid state material's intrinsic properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining oxide-based solid state inorganic electrolyte with polymer components. This composite approach allows the solid state inorganic electrolyte to provide safety and ionic conductivity, while the polymer matrix provides mechanical flexibility and structural stability

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If energy density is increased to reduce cost, then gravimetric energy density is improved, but safety problems are induced

Engineering Contradiction:
Improvegravimetric energy densityVSAvoidsafety problems
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the electrolyte from liquid to solid state, which fundamentally alters the safety profile. The solid state inorganic electrolyte enables higher energy density configurations without the safety risks, as it cannot leak or explode like liquid electrolytes, thus allowing energy density to be increased without inducing safety problems

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If oxide-based solid state inorganic electrolyte is used to improve safety, then safety is improved, but ionic conductivity and mechanical strength need enhancement

Engineering Contradiction:
ImprovesafetyVSAvoidionic conductivity and mechanical strength
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent forms a composite electrolyte by combining oxide-based solid state inorganic electrolyte particles with a polymer matrix. The inorganic electrolyte provides safety and ionic conductivity, while the polymer provides mechanical strength and flexibility. This composite structure synergistically addresses all three requirements

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates a heterogeneous structure where the solid state inorganic electrolyte particles are distributed within the polymer matrix. Each component performs its specialized function: the inorganic particles provide local high ionic conductivity pathways and safety, while the polymer matrix provides continuous mechanical support throughout the electrolyte structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte achieves a balance of energy, lifespan, and safety by improving ionic conductivity and mechanical strength, reducing internal micro-shorts, and maintaining stable discharge curves and high coulombic efficiency over repeated charge/discharge cycles.

Implementation Method 1

100 parts by weight of oxide-based solid state inorganic electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

1 to 10 parts by weight of nano oxide

Methodology Applied
Scientific EffectNanoparticle reinforcement: Nanoporous Material

Data Source

PatentUS10411257B2Electrolyte and battery
Publication Date: 2019.09.10 IND TECH RES INST
  • US10411257B2 patent drawing
  • US10411257B2 patent drawing
  • US10411257B2 patent drawing

AI summary

An electrolyte is provided, which includes (a) 100 parts by weight of oxide-based solid state inorganic electrolyte, (b) 20 to 70 parts by weight of [Li(—OR1)n−OR2]Y, wherein R1 is C1-4 alkylene group, R2 is C1-4 alkyl group, n is 2 to 100, and Y is PF6−, BF4−, AsF6−, SbF6−, ClO4−, AlCl4−, GaCl4−, NO3−, C(SO2CF3)3−, N(SO2CF3)2−, SCN−, CF3CF2SO3−, C6F5SO3−, CF3CO2−, SO3F−, B(C6H5)4−, CF3SO3−, or a combination thereof, (c) 1 to 10 parts by weight of nano oxide, and (d) 1 to 20 parts by weight of binder. The electrolyte can be disposed between a positive electrode and a negative electrode to form a battery.