Solid-State Electrolyte for Lithium Metal Battery Stability

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Solution Overview

Problem

Lithium metal batteries face challenges with low ionic conductivity and stability issues in solid-state electrolytes, particularly when used with lithium metal negative electrodes, leading to safety concerns and mechanical integrity problems.

Innovation Solution

A solid-state ion conductor compound of the form Li6+(5−a)x−b*y−z(c+2)wA1−x(M1)ax(M2)byO5−z−wX1+zQcw is developed, which exhibits improved ionic conductivity and stability, including lithium-excess versions with mixed halides or off-stoichiometric compounds, providing enhanced safety and reduced dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high ionic conductivity solid-state electrolytes are used, then lithium conductivity is improved, but stability in the presence of lithium metal deteriorates

Engineering Contradiction:
Improvelithium conductivityVSAvoidstability in presence of lithium metal
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs composite materials by combining multiple elements (Li, P, S, Si, Ge, Al, Ga, In, Ti, Zr, Hf, Ca, Sr, Ba, Mg, Na, K, Rb, Cs, F, Cl, Br, I) in specific ratios within the formula Li6+(5−a)x−b*y−z(c+2)wA1−x(M1)ax(M2)byO5−z−wX1+zQcw to create a solid-state electrolyte that simultaneously achieves high ionic conductivity and stability with lithium metal. This composite approach allows optimization of both contradictory properties through material composition design.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by systematically varying the stoichiometric ratios of elements in the electrolyte formula, controlled by parameters x, y, z, w, a, and b, to optimize both ionic conductivity and stability. By adjusting these compositional parameters within specific ranges, the electrolyte achieves the dual performance of high lithium ion conductivity and chemical stability with lithium metal.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If lithium metal is used as negative electrode, then energy density is improved, but mechanical integrity problems and dendrite formation occur

Engineering Contradiction:
Improveenergy densityVSAvoidmechanical integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent uses the developed solid-state electrolyte as an intermediary layer between the lithium metal negative electrode and the rest of the battery system. This intermediary electrolyte layer prevents direct mechanical stress concentration and dendrite propagation while maintaining ionic transport, thereby preserving the high energy density benefits of lithium metal while mitigating mechanical integrity problems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite materials in the electrolyte formulation that provide both mechanical strength and ionic conductivity, creating a robust interface with lithium metal that prevents dendrite formation while maintaining the high capacity benefits of lithium metal anodes.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11588177B2Solid-state electrolyte, solid-state battery including the electrolyte, and method of making the same
Publication Date: 2023.02.21 SAMSUNG ELECTRONICS CO LTD
  • US11588177B2 patent drawing
  • US11588177B2 patent drawing
  • US11588177B2 patent drawing

AI summary

A solid-state ion conductor includes a compound of Formula 1:Li6+(5−a)x−b*y−z(c+2)wA1−x(M1)ax(M2)byO5−z−wX1+zQcw  Formula 1wherein, in Formula 1, A is an element having an oxidation state of +5, M1 is an element having an oxidation state of a, wherein a is +2, +3, +4, +6, +7, or a combination thereof, M2 is an element having an oxidation state of b, wherein b is +1, +2, or a combination thereof, X is an element having an oxidation state of −1, Q is an element having an oxidation state of c, wherein c is less than −2, and wherein −2≤(5−a)x−b*y−z−(c+2)w≤2, 0≤x≤0.5, 0≤y≤0.5, −1≤z≤1, 0≤w≤0.5.