Solid-State Electrolyte Using Di-Lithium Phthalocyanine

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Solution Overview

Problem

Current solid-state electrolytes for lithium batteries face challenges such as low specific ionic conductivity, high activation energy, and integration difficulties due to high-impedances at the electrolyte/electrode interface, which are costly to address and can introduce additional problems.

Innovation Solution

Incorporating a low energy of activation lithium ion conducting channel based on di-lithium phthalocyanine (Li2Pc) with hybrids that reduce electronic conductivity issues, allowing for inkjet processing and integration of cell components, and using large unsaturated aromatic anions with nitrogenous cations to separate lithium ions and prevent electronic conduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If LIPON is used as solid-state electrolyte, then non-flammable safety is improved, but specific ionic conductivity deteriorates (10^-6 S/cm at room temperature)

Engineering Contradiction:
Improvefire hazardVSAvoidspecific ionic conductivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent uses Li2Pc hybrid materials that combine organic molecular structures with lithium ion conducting channels, creating a composite solid-state electrolyte that achieves high ionic conductivity (10^-3 S/cm) while maintaining the non-flammable safety of solid-state materials

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical structure by incorporating large unsaturated aromatic anions with nitrogenous cations to separate lithium ions, changing the physical and chemical parameters of the electrolyte to achieve low activation energy (6.1 kJ/mol) and high ionic conductivity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If glass-ceramic solid-state electrolytes are used, then specific ionic conductivity is improved (10^-3 S/cm), but processing complexity deteriorates (requires Argon-filled dry box)

Engineering Contradiction:
Improvespecific ionic conductivityVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs solution-processing techniques using common non-aqueous solvents instead of requiring expensive and complex Argon-filled dry box equipment, making the manufacturing process simpler and more accessible while achieving comparable ionic conductivity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces the mechanical vacuum/argon atmosphere system with solution-based processing methods, substituting complex equipment requirements with simpler chemical solution techniques for depositing solid-state electrolyte films

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If Li2Pc is used for high lithium ion conductivity, then specific ionic conductivity is improved (10^-3 S/cm), but electronic conductivity deteriorates (electronic conductor)

Engineering Contradiction:
Improvespecific ionic conductivityVSAvoidelectronic conductivity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces nitrogenous cations (tetraalkylammonium, imidazolium, pyridinium) that locally separate the large unsaturated aromatic anions, creating regions with suppressed electronic conduction while preserving lithium ion conducting channels

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The nitrogenous cations act as intermediary species between the aromatic anions, physically separating them to prevent π-orbital overlap and electronic conduction while allowing lithium ions to move through the structure

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If sputtering is used for LIPON integration, then electrolyte film deposition is achieved, but fabrication difficulty and cost deteriorate

Engineering Contradiction:
Improveelectrolyte integrationVSAvoidfabrication difficulty
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent uses solution-based deposition methods where electrolyte materials are dissolved in common organic solvents and applied via inkjet or other solution processing techniques, replacing vacuum sputtering with liquid-phase processing

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent changes the physical state of the electrolyte material from requiring vacuum deposition to being soluble in common solvents, fundamentally altering the processing parameters from gas-phase sputtering to liquid-phase deposition

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves high lithium ion conductivity over a broad temperature range, stability up to 200°C, and cost-effective integration, while avoiding potential fire hazards and maintaining electronic insulation.

Implementation Method 1

a thin film of Li2Pc has an Ea of 6.1 kJ/mol and a specific ionic conductivity of 10−3 S/cm over a temperature range from −50 ° C. to +50 ° C.

Methodology Applied
Scientific EffectFast ion conduction: Fast Ion Conductor

Implementation Method 2

The purpose of the nitrogenous cation is to separate the large unsaturated aromatic anion within the molecular lattice so as to avoid electronic conduction via π orbital overlap.

Methodology Applied
Scientific EffectIonic separation: Ion Repulsion/Attraction

Implementation Method 3

the hybrids maintaining the high lithium ion conductivity associated with Li2Pc but have an added benefit of being soluble in common non-aqueous solvents. Therefore, the hybrids may be deposited by inkjet processing

Methodology Applied
Scientific EffectSolubility: Solvation

Data Source

PatentUS8974974B1Class of solid-state electrolytes for rechargeable lithium batteries
Publication Date: 2015.03.10 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US8974974B1 patent drawing
  • US8974974B1 patent drawing
  • US8974974B1 patent drawing

AI summary

A solid-state electrolyte for rechargeable lithium batteries. The solid state electrolyte comprises a large unsaturated aromatic anion and a lithium charge carrier. The large unsaturated aromatic anion is selected from a di-lithium phthalocyanine and a di-lithium porphyrin, wherein one of the lithium ions of the unsaturated aromatic anion is replaced with a nitrogenous cation.