Solid-State Optical Test Targets for Flow Cell Image Registration

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Solution Overview

Problem

Existing systems face challenges in accurately imaging and registering images of flow cells during sequencing processes, particularly in next-generation sequencing (NGS), due to the need for precise alignment and calibration across multiple imaging cycles.

Innovation Solution

The use of solid-state optical test targets with configurable substrates and micropatterns, simulating flow cell channels, to facilitate accurate imaging and registration by mimicking the optical properties of flow cells, and incorporating fluorescent dyes for enhanced calibration and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional flow cells with liquid are used for imaging, then the actual sequencing process can be performed, but imaging accuracy and registration precision deteriorate due to refractive index variations and fluid dynamics

Engineering Contradiction:
Improveimaging accuracyVSAvoidregistration precision
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent creates a solid-state copy of the flow cell channel structure using a transparent substrate with micropatterns that replicate the optical path and geometric features of the actual flow cell. This solid-state replica eliminates fluid-related imaging variations while preserving the structural characteristics needed for accurate registration and alignment during sequencing operations.

Inventive Principle:
Principle #26Copying

2Productivity

If multiple imaging cycles are performed during sequencing, then complete sequencing data can be obtained, but alignment and calibration accuracy deteriorate due to cumulative errors and drift

Engineering Contradiction:
Improvesequencing throughputVSAvoidalignment accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent incorporates calibration features and reference markers into the solid-state substrate before imaging begins. These pre-integrated reference elements provide stable alignment targets that can be used across multiple imaging cycles to correct for drift and maintain consistent positioning accuracy throughout the sequencing process.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If flow cell channels with fluid are imaged, then the sequencing sample can be observed, but optical stability deteriorates due to refraction and light scattering

Engineering Contradiction:
Improvesample observationVSAvoidoptical stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent creates a solid-state copy of the flow cell channel structure using a transparent substrate with micropatterns that replicate the optical path and geometric features of the actual flow cell. This solid-state replica eliminates fluid-related imaging variations while preserving the structural characteristics needed for accurate registration and alignment during sequencing operations.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the physical state of the imaging medium from liquid (flow cell fluid) to solid (transparent substrate), thereby eliminating refraction and scattering issues associated with fluid while maintaining the necessary optical transparency for imaging.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If conventional test targets are used for calibration, then simple alignment can be achieved, but they fail to simulate the complex optical properties of flow cells

Engineering Contradiction:
Improvecalibration simplicityVSAvoidoptical property simulation
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent uses a composite structure combining a transparent substrate material with integrated micropattern features and calibration markers. This composite design simultaneously provides the optical transparency needed for imaging and the geometric patterns needed for calibration, creating a single element that serves multiple functions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The solid-state substrate serves multiple functions: it acts as the imaging medium, provides calibration reference features, simulates flow cell geometry, and enables alignment registration. This multi-functional design replaces what would traditionally require multiple separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise imaging and registration of flow cell images, improving the accuracy and efficiency of sequencing systems by providing a standardized reference for optical alignment and calibration, thereby enhancing the performance of optical imaging systems.

Implementation Method 1

a first substrate comprising a transparent medium... the thickness of the first substrate is configured to permit imaging of the bottom surface of the first channel of the first hypothetical flow cell

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

at least a portion of the top surface of the second substrate comprises an opaque coating that forms a micropattern, the micropattern configured to include opaque portions and transparent portions

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

the first substrate having a refractive index of [n-top substrate(1)]... the thickness of the first substrate simulates the presence of a first hypothetical flow cell... the first fluid has a refractive index of [n-fluid(1)]

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250341454A1Solid-state and configurable optical test targets and flow cell devices
Publication Date: 2025.11.06 ELEMENT BIOSCIENCES INC
  • US20250341454A1 patent drawing
  • US20250341454A1 patent drawing
  • US20250341454A1 patent drawing

AI summary

The present disclosure provides solid-state optical test targets useful for evaluating the performance of an optical imaging system. The solid-state optical test targets comprise at least a first substrate made from a flat transparent material. In some embodiments, the solid-state optical test targets further comprise an opaque coating that forms a micropattern. The first substrate is positioned in direct contact with the micropattern. The optical test targets described herein lack a flow cell and lack a liquid, and are therefore solid-state apparatus. Since the solid-state optical test targets lack a flow cell and liquid, the thickness of the first substrate is adjusted to simulate the presence of a hypothetic flow cell which could be located for example below the first substrate. The adjusted thickness of the first substrate can simulate the collective effects of the first substrate and the hypothetical flow cell containing a fluid/liquid. The disclosure also provides flow cells comprising pluralities of fluorescent beads for use as fiducials, and methods of using same in high throughput sequencing applications.