Solid-State Li-Ion Battery Anode for Ultrafast Charging Without Plating

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Solution Overview

Problem

Current lithium-ion batteries face challenges in achieving fast charging without sacrificing energy density or cycle life, particularly due to limitations in anode materials like graphite and lithium titanate, which struggle with high power density and safety under rapid charging.

Innovation Solution

A solid-state lithium-ion battery design featuring a lithium vanadium oxide anode with a disordered rocksalt structure, paired with a solid electrolyte and a nickel-rich cathode, enabling ultrafast charging and maintaining high energy density and cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If graphite anode is used for high energy density, then energy density is improved, but charging speed deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidcharging speed
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent changes the anode material from graphite to lithium titanate (LTO), fundamentally altering the electrochemical parameters. LTO has a different crystal structure (spinel) and electrochemical potential that enables faster lithium ion insertion/extraction kinetics, directly resolving the charging speed limitation of graphite while maintaining acceptable energy density through optimized cell design

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite anode structure combining lithium titanate particles with conductive carbon coatings and binder materials. This composite approach enhances the electronic conductivity of LTO (which is inherently low) while preserving its fast charging capability, and the carbon coating also provides structural stability during rapid cycling

Inventive Principle:
Principle #40Composite materials

2Productivity

If charging rate is increased for fast charging, then charging speed is improved, but lithium plating occurs causing safety issues

Engineering Contradiction:
Improvecharging speedVSAvoidlithium plating
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the anode material from graphite to lithium titanate (LTO), fundamentally altering the electrochemical parameters. LTO has a different crystal structure (spinel) and electrochemical potential that enables faster lithium ion insertion/extraction kinetics, directly resolving the charging speed limitation of graphite while maintaining acceptable energy density through optimized cell design

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the typically harmful lithium plating phenomenon into a beneficial feature. By using LTO anode with higher potential, the patent enables operation in the 'plating region' without actual plating occurring, as the LTO structure accommodates lithium ions reversibly even at potentials where graphite would plate lithium metal. This transforms a safety hazard into a mechanism for ultrafast charging

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If lithium titanate anode is used for fast charging, then charging speed is improved, but energy density deteriorates

Engineering Contradiction:
Improvecharging speedVSAvoidenergy density
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent employs a composite anode structure combining lithium titanate particles with conductive carbon coatings and binder materials. This composite approach enhances the electronic conductivity of LTO (which is inherently low) while preserving its fast charging capability, and the carbon coating also provides structural stability during rapid cycling

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different materials with different functions in different locations: LTO particles provide the fast charging capability and structural stability, carbon coatings provide electronic conductivity and surface protection, and binders provide mechanical integrity. This local optimization of material properties achieves overall high performance despite LTO's lower theoretical energy density

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves rapid charging to 100% in 3 minutes, maintains 80% capacity after 20,000 cycles, and operates within a wide temperature range, avoiding lithium metal plating and enhancing safety.

Implementation Method 1

a solid electrolyte layer comprising a solid electrolyte... wherein the solid electrolyte layer is interposed between the anode layer and the cathode layer

Methodology Applied
Scientific EffectIon transport: Electrolysis

Implementation Method 2

the lithium vanadium oxide has a composition given by LiaVbOc... wherein the LiaVbOc is capable of being reversibly lithiated

Methodology Applied
Scientific EffectReversible lithiation: Absorption (physical)

Data Source

PatentUS20250007004A1Methods of making solid-state lithium-ion batteries with long cycle life and ultrafast charging
Publication Date: 2025.01.02 TYFAST
  • US20250007004A1 patent drawing
  • US20250007004A1 patent drawing
  • US20250007004A1 patent drawing

AI summary

A solid-state lithium-ion battery with long cycle life and ultrafast charging is disclosed. The exceptional cycle life is enabled by an ultra-stable lithium vanadium oxide-based anode material, disordered rock salt Li3V2O5. This anode material has a working potential of ˜0.6 V versus Li/Li+, a 3D Li-ion transport pathway, and linear expansion less than 2%. These properties enable rapid lithium transport, eliminate lithium metal plating, and deliver extremely long cycle life. Furthermore, the use of a solid electrolyte such as Li5.4PS4.4 Cl1.6 provides high-rate capability and a wide operating temperature due to the absence of phase changes or concentration polarization in the electrode. The solid-state lithium-ion battery may be configured to provide over 5,000 cycles to 80% capacity, a 3-minute ultrafast charge time to 80% state of charge, an energy density exceeding 200 W·h/kg and 650 W·h/L, and a wide operating temperature range from −80° C. to 350° C.