Solid State Light Fixture Driver Circuit Ultra-Low Dimming

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Solution Overview

Problem

Conventional high power driver circuits for solid state light fixtures operate in switching mode, leading to unstable drive current and light output during low-level dimming, which can be aesthetically unpleasing and cause discomfort to human observers.

Innovation Solution

The driver circuit selectively operates in either switching mode for normal operation and moderate dimming or linear mode for ultra-low dimming, using a linear current regulator to provide a continuous and stable drive current to the LED load, allowing for smooth and stable light output at low levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If switching mode is used for normal operation, then energy efficiency is improved, but light output stability deteriorates during low-level dimming

Engineering Contradiction:
Improveenergy efficiencyVSAvoidlight output stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The driver circuit dynamically switches between two operating modes: switching mode for normal to moderate dimming levels (maintaining high energy efficiency) and linear mode for ultra-low dimming levels (providing stable light output). This dynamic adaptation allows the system to optimize for different operating conditions, resolving the contradiction between energy efficiency and stability across the full dimming range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters of the driver circuit by transitioning between switching mode and linear mode based on the dimming level. At ultra-low dimming levels, the linear mode provides continuous current regulation with stable parameters, while at higher levels, switching mode operates with efficient but variable parameters. This parameter change enables the system to achieve both energy efficiency and stability in their respective operating ranges.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If switching mode is used for normal operation, then energy efficiency is improved, but flickering and shimmering increase during low-level dimming

Engineering Contradiction:
Improveenergy efficiencyVSAvoidflickering and shimmering
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The driver circuit dynamically selects the appropriate operating mode based on the desired dimming level. For ultra-low dimming where flickering and shimmering are problematic, the linear mode is activated to provide smooth, continuous current regulation that eliminates these harmful visual effects. For normal operation where energy efficiency is paramount, switching mode is used. This dynamic selection resolves the contradiction by applying the right mode for each operating condition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The linear current regulator acts as an intermediary solution for ultra-low dimming operations. Instead of forcing switching mode to operate at very low current levels (which causes flickering and shimmering), the linear mode serves as an intermediary that provides smooth current regulation specifically when needed, eliminating harmful visual effects while preserving switching mode for efficient normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If linear mode is used for ultra-low dimming, then light output stability is improved, but energy efficiency deteriorates

Engineering Contradiction:
Improvelight output stabilityVSAvoidenergy efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The system dynamically activates linear mode only when ultra-low dimming stability is required, rather than operating in linear mode continuously. This dynamic approach allows the circuit to achieve light output stability when needed while minimizing energy losses by using switching mode for the majority of normal operating conditions where efficiency is more critical.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters by switching between linear mode and switching mode based on the dimming level requirements. Linear mode parameters are applied only at ultra-low dimming levels where stability is paramount, while switching mode parameters are used for normal operation where energy efficiency is the priority. This selective parameter change resolves the contradiction by applying each mode's advantages in its optimal operating range.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If dual current regulation circuits are implemented, then dimming capability across full range is improved, but device complexity increases

Engineering Contradiction:
Improvedimming capabilityVSAvoidcircuit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The driver circuit is designed with multi-functionality, incorporating both switching mode and linear mode current regulation circuits within a single integrated driver. This universal design allows the same driver to handle the full range of dimming levels (from full power to ultra-low levels) by selecting the appropriate mode, rather than requiring separate drivers for different operating ranges. The multi-functional approach improves dimming capability while managing complexity through integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges two different current regulation approaches (switching mode and linear mode) into a single unified driver circuit. By combining these circuits and implementing intelligent mode selection logic, the system achieves comprehensive dimming capability across the full operating range. The merging of functions reduces the need for multiple separate components and simplifies the overall system architecture despite the increased functionality.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20170231045A1Solid state light fixtures having ultra-low dimming capabilities and related driver circuits and methods
Publication Date: 2017.08.10 IDEAL IND LIGHTING LLC
  • US20170231045A1 patent drawing
  • US20170231045A1 patent drawing
  • US20170231045A1 patent drawing

AI summary

A solid state light fixture includes a light emitting diode (LED) load and a driver circuit that selectively provides one of a switched-mode drive current and a linear-mode drive current to the LED load in response to a dimming control signal.